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Pipe Support System (PS)
By Clock Spring Company, LP

Effective
pipe protection at support or hanger locations.
Applied quickly and easily with no special tools or training.

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Overview The
Clock Spring® Pipe Support (PS) System provides
effective protection at support or hanger locations. It
can be applied quickly and easily. No special tools or
training are required.
Clock
Spring® PS consists of a high-strength corrosion
resistant fiberglass composite sleeve, a high
performance adhesive, and a filler material.
The fiberglass composite
sleeve is uniquely coil-shaped and sized to wrap tightly
around pipe diameters from 3/4” to 36” providing two (2)
individual layers bonded together resulting in a
laminate thickness of approximately 1/8”.
Clock Spring® repairs are
fast, economical and easy. Since no cutting or welding
is required, there are no risks to the environment,
release of greenhouse gases or waste disposal problems.
It’s simply the smartest
pipeline repair decision you can make!
Specifications
Sleeve Specifications
|
Use |
Designed as full
encirclement wrap to provide wear surface
and eliminate crevice corrosion at pipe
support interface. May be used on pipe with
less than 30% thru-wall loss. |
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Standard
Configuration |
2 layers |
|
Nominal
Thickness |
1/8" (3 mm) |
|
Application
Temperature |
0°F to 120°F
(-18°C to 49°C) |
|
Service
Temperature |
-20°F to 130°F
(-29°C to 54°C)
(For temperatures below -20°F (-29°C)
contact CCP) |
|
Material |
Fiberglass and
Polyester Resin |
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Width |
11.500" ± 0.500"
(292 mm ± 13 mm) |
Adhesive Specifications
|
Lap Shear
Strength |
> 1200 psi |
|
Shelf Life |
12 months from
Date of Manufacture |
Filler Specifications
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Compressive
Strength |
> 8000 psi |
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Shelf Life |
12 months from
Date of Manufacture |
Activator Specifications
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Shelf Life |
12 months from
Date of Manufacture.
(Note: Refrigeration at 38° - 52°F (3°
-11°C) will extend material shelf life by an
additional 3 months) |
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Installation
Clock Spring Pipe Supports typically consist of two
concentric wraps of the Clock Spring® composite shell.
The shell is in the form of a split sleeve, with a
circumference slightly smaller (0.063-inches (1.5 mm)
than the pipe being protected. Each shell will fit
around the pipe leaving a slight longitudinal gap. Each
layer of the Pipe Support will be applied such that the
longitudinal seams are staggered from the longitudinal
seams of the preceding layer.
- Clean the pipe
surface to be protected, removing all scale, loose
debris, products of corrosion, and residual pipe
coating. The surface should contain a slight anchor
pattern as specified in the NACE #3 Surface Finish
standard. Sand blasting the pipe surface is
recommended. Wire brushing alone is not an
acceptable surface preparation. If wire brushing is
used to clean the pipe surface, an anchor pattern
should be applied using an appropriate sanding disk.
- Carefully inspect
the pipe dents, gouges, scrapes and corrosion. Any
damaged areas will be evaluated using appropriate
NDE techniques.
- The filler material
is a Methacrylate adhesive consisting of a paste and
an activator. The filler and activator will be mixed
according to the pipe temperature. Refer to the
chart on the Filler tube for the proper mix ratio.
Table 2 below is provided for reference only. Mix
the filler and activator for 3 minutes until the
mixture is uniform in color and completely mixed.
- Apply filler
material to all voids under the repair.
- The adhesive is a
Methacrylate consisting of an adhesive and
activator. The mix ratio will depend on the
application temperature. Refer to the chart on the
Adhesive container for the proper mix ratio. Table 1
is provided below for reference only. The mix ratio,
ambient air temperature and pipe temperature will
all affect the working time available before the
adhesive cures.
- Determine the
correct mix ratio. Mix adhesive and activator
according to standard Clock Spring procedures.
- Liberally apply the
mixed adhesive to the filler material and pipe
surface to be protected.
- Apply the first
concentric sleeve over the filler and adhesive.
- Apply filler
material to the longitudinal seam of the first wrap
and adhesive to the surface of the first wrap.
- Applying adhesive
between each layer, apply subsequent layers of
composite sleeves with the longitudinal seam
positioned away from the longitudinal seams on the
underlying layer.
- Continue the
installation process until the entire support is
complete and all layers are in place.
- Using the band
clamps supplied, tighten the repair onto the pipe.
The band clamps are spaced evenly along the repair
and tightened from the center out to each end. Clean
excess adhesive and filler material.
- When the adhesive
has fully cured, remove the clamps and coat the
support area with a protective coating.

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