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Summary
The chime is the flat plate
at the bottom of a welded vertical oil storage tank.
Water infiltration is a general problem for storage
tanks, as water penetrates below the floor plate,
creating a corrosive environment. Due to movements and
weathering, regular sealants have not been successful.
This specification describes a flexible system for new
or existing storage tanks to prevent water infiltration
and corrosion problems.
In general, the floor plate
of the tank is resting on a concrete ring. A gap is
common between the concrete ring and floor plate, as
movement is expected during filling. If the chime area
is not sealed, water can penetrate between the floor
plate and the sand bed, creating a corrosive
environment. Important features of the waterproofing
system described in this specification are flexibility,
durability and strong adhesive properties.
Materials Required
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Amcor EZ Wrap.
Consists of: pressure
sensitive adhesive with reinforcement and covered
with a polyester cloth or covered with another
release liner (double sided). Packaged in rolls 4
inch by 24 feet, 30 mils. Color gray.
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Amcorr EZ Paste.
Available in cartridges 10 oz ( 310 ml) or 1 liter
(1.06 quarts).
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Applicator gun.
High trust ratio bulk
applicator gun, hand, pneumatic or electric. Used to
apply EZ Paste.
-
Air compressor,
used for drying
surfaces.
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Seam roller,
used to apply EZ Wrap.
Application
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Remove dust, dirt and any corrosion.
The coating at the tank shell must be according to
internal specifications.
-
Clean the concrete ring and chime
area of the floor
plate by regular pressure wash (in between chime and
concrete as well). This is 3 inches on concrete and
the complete chime area.
-
Dry the complete area
(including in between chime area and concrete ring)
with high pressure air (air compressor).
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Apply Amcorr EZ Paste
with the applicator gun by squirting the material
between the chime and concrete ring. Fill the void 1
inch deep. To get a good fill, press the flexible
nozzle half an inch in the void. Go around the tank
completely. Angle the material by a putty knife at
the transition between the concrete ring and chime.
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Apply Amcorr EZ Wrap.
Start on the chime and cover the chime completely
(start shell/floorplate corner). Overlap on the
concrete ring should be at least 2 inches. Remove
the release liner and unroll the roll lengthwise,
pressing the EZ Wrap down well with the seam roller.
-
Paint the EZ Wrap
for esthetics and to protect it from any solvent
chemicals such as jet fuel, diesel fuel, gasoline or
other. A chemical resistance chart is available upon
request.
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Inspect your work.
Check if the EZ Wrap shows good adhesion at the
concrete ring and the steel. This can be done by
peeling the edges of the tape and see if the
material bonds completely. Complete adhesion takes
place after a while, so a time slot of half an hour
after application should be taken into account. The
edge of the tape should end exactly at the corner of
the shell and floor plate. A minimum overlap of 2
inches should be achieved on the concrete ring. The
amount Amcorr EZ Paste should reflect the average
calculated amount and not less. A cut-out can be
made of the EZ Wrap to check the fill. 1 inch deep
should be the minimum. After the cut-out, a
patch should be made with 1 inch overlap on each
side.
Application
Notes
The surface temperature
of the concrete ring and shell should be above 40°F to
obtain quick adhesion. To achieve quick adhesion in
colder temperatures, a hot air blower can be used. the
materials can also be preheated to 65°F or higher, but
should not exceed 185°F.
When humidity is high or
the surfaces get wet, the surfaces need to be dried.
Concrete has a tendency to stay wet.
For
safety, wear safety clothing and goggles during
application. The described materials are non-toxic.
Please see the
MSDS for Amcorr EZ Wrap and Amcorr EZ
Paste. |