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Model 8400K
Digital Optical Micrometer Kit to
Measure Scratch Width & Depth
By J. Chadwick Co.

A time-saving maintenance tool to measure width
and depth of scratches.
Repeatable
Results ●
Save Time ●
Save Parts ●
Eliminate Guesswork


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The 8400K Digital Optical
Micrometer is a unique coating and surface inspection tool that offers speed, precision,
and repeatability. Scratch depth measurement used to be an art. With the
8400K, you can now do it in less than 20 seconds. This time-saving tool was designed specifically for
measuring the width of scratches and vertical depth of surface features.
"Visual inspection" is standard for any component with scratch or
corrosion pit damage, and maximum allowances are often specified. Other
methods of visual inspection are time consuming and inconclusive.
The 8400K lets you measure the width of
scratches using the reticle eyepiece and vertical depth of surface
features, usually to evaluate the severity of mechanical damage such as
scratches, corrosion, pits or blemishes difficult to observe by other
methods. Accurate measurement is essential to determine whether a part
should be kept in service, and the 8400K brings remarkable precision and
integrity to this judgment process.
The 8400K is designed for use in the
field. The sealed, non-magnetic case is dustproof and shock-resistant to
withstand everyday shop use. |

Advantages
- Exact and
repeatable. Very specific tolerances often apply
to surface damage and exact measurements are
essential todetermine if a part should remain in
service. The 8400K allows “repair or replace”
maintenance decisions to be made with absolute
certainty, and backed up with precise measurement
data.
- Eliminate
Guesswork. Quickly and confidently perform
visual inspections and make real assessments of
damage severity.Avoid using substandard parts or
scrapping parts that are still within safety and
tolerance limits.
- Portable and
Versatile. The kit has interchangeable bases and
lenses for use on almost any surface, including
transparencies and composites. Use one tool to
inspect many types of damage; corrosion pitting,
scribe lines, bubbles, crazing, and scratches on
parts.
- Simple Operation.
Unlike analog models, the 8400K is repeatable and
requires no manual calculations. The digital LCD
display is easy to read and toggles between inches
and millimeters. Optional accessories allow data to
be exported to a PC or handheld device.
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Inspection for
Scratches, Corrosion & Wear
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Depth
allowances are often specified, but proper measurement is needed to
determine if a part should be kept in service. The 8400K performs this
task quickly and easily, where other methods are time consuming and
inconclusive.

Measurement Technique:
First, focus on a smooth surface next to a scratch.
Then, zero out the digital display (you can choose a readout in either
inches or millimeters). Next, focus on the bottom of the scratch. The
digital display shows depth relative to the surface. "Floating Zero"
means that no arithmetic is necessary to arrive at the result. If you
can focus, you can perform cost-saving, accurate measurements of surface
damage to mechanical parts.
Applications:
Coated surfaces, windshields and other
transparent materials may be measured for overall thickness, depth of
crazing, and depth and width of imbedded bubbles or seeds as well as
scratches. Shafts, couplings, airframes,
masts, castings, windshields, fuselage skin (pitot tube area), leading
edges, paint, turbine blades, fuel pump gears, props, rotor blades,
sealing surfaces and much more.
Options: The 8400K
can output to a printer with Statistical Process Control (SPC), or be
linked to a PC. These options provide hard copy for documentation,
traceability, and trend monitoring.
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The 8400K measures the
distance between two points, or regions of interest (ROI).
Clear, accurate results are produced in three easy
steps:
- Step 1 is to
focus on the first ROI, generally the good surface
next to a scratch or pit.
- Step 2 is to
set the display to zero with the touch of a button
when the first ROI is in sharp focus.
- Step 3 is to
focus on the second ROI, the bottom of the scratch
or pit. When the second ROI is in sharp focus, the
depth of the scratch (distance between the two
points) is shown on the digital LCD display.
Read and record the
results - or export directly to a PC spreadsheet or hand
held processor (requires optional accessories).
It’s that easy and takes less than a minute! |

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Accuracy
&
Resolution |
In
inches:
The digital readout shows four places right of the decimal: "0.0000"
The far right (ten-thousandths) reads "0" or "5" (0.0000 or 0.0005)
Accuracy: 0.001"
Resolution: 0.0005" |
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In
millimeters:
The readout shows "0.00". The far right (hundredth of mm) place reads in
0.01 mm increments.
Accuracy: 0.01 mm
Resolution: 0.01 mm |
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Depth & Width
of View |
With 10X
eyepiece:
Vertical range (or depth): 0.250" (6.4 mm) from surface to bottom of
scratch.
A width of 0.040" (1.0 mm) can be measured with reticle eyepiece. |
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With 4X
eyepiece:
Vertical range (or depth): 1.250" (32 mm)
A width of approximately 0.150" can be viewed (but not measured). |
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Dimensions |
Hardwood case: 16" x 7" x 5"
Micrometer only: 2" dia. x 9" height (3" dia. at base) |
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Reticle
Eyepiece |
Accuracy:
±0.001"
(±0.02
mm)
Resolution: ±0.001"
(±0.02
mm)
Width: 0.040" (1.0 mm)
Measured surface must be perpendicular to micrometer.
Use only 10X objective lens with reticle eyepiece. |
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Dimensions
& Weight |
Micrometer with base: 3" dia
x 9" height, 1.5 lbs
Kit in case: 13" x 11" x 6" (L x W x H), 7 lbs |

Included in 8400K
Micrometer Kit
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Part No. |
Description |
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8400-0
8400-7
8400-8
8400-9
8400-14
8400-15
8400-16
8400-17
9400-23
8400-15
8400-32
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Digital Optical Micrometer with LCD display
3-Leg Base with plastic tipped feet to protect surface
finish
4-Leg Base
V-Block Base
20X Eyepiece
10X Eyepiece with reticle scale for visual width
measurements
10X Objective Lens
4X Objective Lens
23 LED Flashlight
Foam-lined ABS plastic case
Scratch Sample Plate for training and demonstration
Allen Wrench, Spare Batteries Manual, Calibration
Certificate |

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Options
The 8400K Micrometer can download
data to a small printer or to your PC. These capabilities are important
for keeping documentation and traceability procedures, and for
monitoring trends.
DP-1HS Digimatic
Mini-Processor & Printer
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This is the most popular 8400K
option. A one-meter cable connects the 8400K to this instrument,
which is capable of printing, storing and processing measurement
data. Tolerance judgments, statistical results and histograms may be
printed. When limits are set, up/down arrows appear for exceeded
limits. There are several types of printouts to choose from.
Readings can either be printed in the order they are taken, or
plotted according to their magnitude in a number of statistical
chart formats.
- Weight: 1.1 lbs.
- Dimensions: 7.1" X 6.3" X 3.2"
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Input Tool for
Personal Computers
Two cables allow data to be sent to a
spreadsheet program such as Excel. Measurements are entered with just
one touch of a data button. No battery or AC power is needed, and
laptops can be used. The cables have small interface boxes in the
middle. One cable connects via the keyboard input port (keyboard is
disabled), the other through the RS-232 port.
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Dimensions
(both styles):
- Cable Length: 40"
- Total Weight: 87g
- Center Box: 2.4" X 1.5" X .9"
- RS-232 Cable :
P/N 264-005
- Keyboard Cable: P/N 264-007
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