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3M
Resin Splicing Kits for
Non-Shielded Cable


Splicing Kits for Buried or Underwater Cathodic Protection Cable

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Scotchcast™ In-Line Resin Splicing Kits:
82A Series, Voltage Rating up to 5 kV non-shielded,
UL 486D listed, File #El 02356

Use the 82A series kits to insulate and moisture-seal single conductor, non-shielded cables through 5 kV and multi-conductor cables through 1000V. Each kit contains a snap-together mold body which fits around the splice, two funnels, tape for sealing mold ends and Scotchcast 4 epoxy electrical insulating resin in a Unipak TM container for clean and easy handling.

These kits may be used for above ground or direct buried applications.

 Ordering Information

Product
UPC
Voltage
Rating
(max)
Conductor
size
Max
cable
O.D.
Max
Conn O.D.
sleeve type
82-A
25016
5 kV 10 - 2 AWG
(6 - 30 mm)
.750"
(19 mm)
.406"
10 mm)
82-A1
25024
5 kV Up to 2 AWG
(30 mm)
.625"
(16 mm)
.406"
10 mm)
82-A2
25032
5 kV 2 3/0 AWG
(35 - 80 mm)
1.0"
(25 mm)
.625"
16 mm)
82-A3
25040
5 kV 3/0 AWG - 400 kcmil
(90 - 200 mm)
1.438"
(40 mm)
1.0"
25 mm)

Scotchcast™ Wye Resin Splicing Kit:
82-B1, Voltage Rating up to 5 kV non-shielded

The 82-B1 kit insulates and moisture seals wye splices on non-shielded cable through 5 kV and on multi-conductor cables through 1000V. Its rigid two-part transparent molds snap around splices for a tailor-made field splice. Within 30 minutes after the resin is poured, the splice is ready for a long, reliable life. The kit contains Scotchcast 4 electrical insulating resin. This kit may be used for above ground or direct buried applications.

 Ordering Information

Product
UPC
Voltage
Rating
(max)
Connector
split bolt
(max)
Connector
crimped
(max)
Max
Cable
O.D.
82-B1
25057
5 kV
single con.
1000V
multiple cond.
4 AWG 2 AWG
(19 mm)
.250" - .625"
(6 -16 mm)

Scotchcast™ Wye Resin Splicing Kit:
90-B1, Voltage Rating up to 1000V

The 90-B1 insulates and moisture-seals wye splices made with the split-bolt type connectors on cable rated through 1000V. Each kit contains a snap-together mold body which fits around the splice, two funnels, tape for sealing mold ends and Scotchcast 4 epoxy electrical insulating resin in a Unipak container for clean and easy handling. These kits may be used for above ground or direct buried applications.
Product
UPC
Voltage
Rating
(max)
Connector
split bolt
(max)
Connector
crimped
(max)
Max
Cable
O.D.
90-B1
25115
1000 1/0 AWG 2/0 AWG
(19 mm)
run .50" - .812"
(13 - 21 mm)
tap max .375"
(10 mm)

Scotchcast™ Flexible Power Cable Inline Splicing Kits:
82-F1, 82-F2, Voltage Rating up to 5 kV non-shielded

Scotchcast flexible power cable inline splicing kits 82-F1 and 82-F2 deliver the most durable, flexible splices available on non-shielded portable power cables and cords - inline, single or multi-conductor. Both are rated up to 5 kV for single conductor and up to 1000V for multiple conductors.

Each kit contains a one-piece removable mold, tape for sealing mold ends, abrasive cloth and Scotchcast 2130 compound in the Unipak container for clean and easy handling. Completed splices are designed for use in weather exposed, direct bury or submerged locations.

Ordering Information

Product
UPC
Voltage
Rating
(max V)
Conductor
size range
No. of
conductors
Connection
max O.D.
(inches)
82-F1
08307
5000 6 - 1/0 AWG
(16- 50 mm)
1 0.62
connector
1000
(600/2000)
- Multi 0.90
connector
bundle
82-F2
08308
5000 2/0 - 4/0 AWG
(70- 95 mm)
1 0.82
connector
1000
(600/2000)
- Multi 1.32
connector
bundle

Scotchcast™ Flexible Power Cable Splicing Kit:
82-B, Voltage Rating up to 1000V

Scotchcast flexible power cable tap splicing kit 82-BF1 is a permanent splice for use on non-shielded portable power cables and cords with copper conductors rated up to 1000V. It can be used on single conductor or multiple conductor cables using a compression "C" tap connector.

The kit contains a one-piece removable mold, tape for sealing mold ends, abrasive cloth and Scotchcast 2130 compound in the Unipak container for clean and easy handling. The completed splice is designed for use in weather exposed, direct bury or submerged locations.

Ordering Information

Product
UPC
Voltage
Rating
(max V)
Conductor
size range
No. of
conductors
82-BF1
08309
1000 Up to 1/0 AWG (50 mm) 1
1000 - Multi

Scotchcast™ Multi-Mold Resin Splicing Kit for Non-Shielded Cable:
85 Series, Voltage Rating up to 1000V

Use the versatile 85 series kits to electrically insulate and moisture-seal odd-sized and odd-shaped splices on cables rated through 1000V. The flexible plastic mold forms easily around splices. Within 30 minutes after the resin is poured, the splice is ready for direct bury or above ground service.

Ordering Information

Product
UPC
Voltage
Rating
(max V)
Connector
type
Max
conductor
size
85-10
11846
1000 Split bolt compression
H or C tap
8 AWG str.
4 AWG str.
85-12
11847
1000 Split bolt compression
H or C tap
1 AWG str.
2/0 AWG str.
85-14
11848
1000 Split bolt compression
H or C tap
2/0 AWG str.
4/0 AWG str.
85-16
02403
1000 Inline compression
split bolt
750 kcmil str.
250 kcmil (run);
2/0 AWG str. (tap)
Compression
H or C tap
500 kcmil (run)
4/0 AWGH str. (tap)

3M Brand Three-Conductor Inline Splicing Kits for Non-Shielded Cable:
5750 Series, Voltage Rating of 5 kV or Less

The 5750 series is designed for splicing non-shielded armored or non-armored cables with aluminum or copper conductors. The kits are designed for use in cable trays, direct immersion, underground or above ground applications.

Scotchcast compound 2130 in the Unipak container is provided for clean and easy handling, and is used to replace the cable armor or jacket.

 Ordering Information

Product
UPC
Conductor size
1000V or less
copper/aluminum
Conductor size
5 kV
copper/aluminum
5751
08310
6 - 1 AWG
(14 - 38 mm)
6 - 4 AWG
(14 - 16 mm)
5752
08311
1/0 - 4/0 AWG
(60 - 100 mm)
2 - 4/0 AWG
(3 - 100 mm)
5753
08312
250 - 750 kcmil
(125 - 325 mm)
250 -500 kcmil
(125 - 250 mm)
250 -750 kcmil copper only
(125 - 325 mm)

Scotchcast Signal and Control Cable Inline Splicing Kits:
72-N Series, Voltage Rating up to 1000V

The 72-N series is for use on shielded or non-shielded plastic or rubber jacketed signal and control cable. The 72-N series makes splicing easy - just snap the molds around the splice bundle, seal the ends and pour in the compound.

Each kit contains two plastic molded body halves that snap together for easy inspection of compound during and after pouring, tape for sealing mold ends, jumper wire for shield continuity (except 72-N1) and Scotchcast 2104 compound poured from the Unipak container for clean and easy handling. No special tools are required.

The completed splice is designed for use in weather exposed, direct bury or submerged locations.

Ordering Information

Product
UPC
Cable O.D Range
Min - Max
Mold Body Length
72-N1
10623
.250" - .625"
(6 - 16 mm)
7-1/8"
72-N2
10625
.500" - 1.00"
(13 - 25 mm)
10-9/16"
72-N3
10627
.625" - 1.50"
(16 - 38 mm)
15-7/16"
72-N4
10627
1.00" - 2.00"
(25 - 51 mm)
15-5/8"
72-N5
10631
1.25" - 2.25"
(35 - 57 mm)
20-5/16"
72-N6
10633
1.25" - 3.25"
(32 - 83 mm)
25"

Scotchcast Re-Enterable Signal and Control Splicing Kits:
78-R Series, Voltage Rating up to 1000V

The 78-R series is for use on shielded or non-shielded plastic or rubber jacketed signal and control cable. A specially formulated compound allows inline or tap splices to be re-opened for splice re-work and the mold body reused. Only normal hand tools are required.

The Scotchcast 2114 re-enterable compound is mixed in and poured from the Unipak™ container for clean, easy handling and fast curing.

The series provides an excellent Moisture seal, allowing the splice to be direct buried. PVC mold body and end caps resist acids, detergents, chemicals and other harmful elements.

Ordering Information

Product
UPC
Cable O.D Range Kit Size
I.D. x L
Run Tap
78-R1
02411
.25" - 1.00"
(6 - 25 mm)
.25" - 1.00"
(6 - 25 mm)
2" x 12"
78-R2
02412
.25" - 1.00"
(6 - 25 mm)
.25" - 1.00"
(6 - 25 mm)
2" x 24"
78-R3
02413
.50" - 1.50"
(13 - 38 mm)
.50" - 1.00"
(13 - 25 mm)
3" x 24"
78-R4
02414
.50" - 2.00"
(13 - 51 mm)
.50" - 1.75"
(13 - 44 mm)
4" x 24"
78-R5
02417
1.00" - 2.50"
(25 - 64 mm)
1.00" - 2.50"
(25 - 64 mm)
5" x 26"

 

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