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Cable Attachment
EASY BOND
Pin Brazing System
for Cathodic Protection

Safe and fast electrical connections to steel
structures.

Pin Brazing Application
Pin brazing is used to ensure a safe
electrical connection to different types of steel structures. The pin brazing method is well suited
for joints between pipes, connection to measuring cables, installation
of sacrificial anodes, test posts and many other applications.
More about the pin brazing
process...
Fast and easy connection
Pin brazing of cables gives a safe
and durable connection to a pipeline. The automated brazing takes only
1.5 to 2 seconds. Pin brazing is easy to use on site as
well as in the workshop.
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Pin brazing for cathodic protection
When a cathodic protection system is
applied to a pipeline with spigot and sleeve joints, these joints must
be electrically bonded. To attach the electric cable connection over the
joints, BAC pin brazing can be used. The brazing pins are brazed at both
the spigot and sleeve ends of the pipe and the cable attached.
For pipes of ductile or cast-iron,
threaded brazing pins are used. Then a prefabricated cable with nuts is
fastened. For steel pipes, either threaded brazing pins with nuts are
used, or the cable is brazed directly onto the pipe by means of a lug.
In a cathodic protection system,
there are often a great number of connections for anode cables, test
posts etc. The BAC pin brazing unit contains all the equipment and tools
required to make safe cable connections.
The BAC pin brazing system can also
use a welding generator as a power source in situations where a great
many connections need to be made in one place such as pipe coating
yards, lay barges etc.
Operational Notes: Lug
Recommendation
When using a BAC threaded braze pin, other commercial
cable lugs can be utilized for attachment of the cable to the structure.
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Typical Brazing Pins
From left to right:
Direct, M8, M10
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Benefits
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Speed of Installation
Around one minute per connection.
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Low Temperature
The low melting point of the solder (650°) and short heating time keep
thermal effects on the steel to a minimum.
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All-Weather
Wind, rain and cold do not prevent the operator from working safely and
effectively. Damp pipes pose no problem.
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Safety
No special equipment or precautions are needed for pin brazing
operators.
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Easy to Use
The automated nature of the process means operators can be trained in
less than one hour.
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Versatile
The portable nature of the equipment means that connections can be made
in almost any location above or below ground, even overhead!
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Pin Brazing
in 5 Easy Steps
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1.
Clean the metal to a bight finish. |
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2. Load the gun with
a pin and ferrule. |
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3. Adjust as necessary |
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4. Braze the cable and lug to the
pipe. |
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5. Test the connection. |
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| Pin Brazing Units
The BAC EASY BOND Pin Brazing Unit
is suitable for minor installation and maintenance work. Battery-powered
for up to 15 brazes per electrical charge with the smallest type of
brazing pin. The unit is portable and easy to transport. The brazing process is controlled by means of the fuse wire on the brazing pin.
The BAC PFBG-02 Large Battery Powered
Pin Brazing Unit is suitable for larger jobs. It is
battery-powered for up to 50 brazes per electrical charge with the
smallest type of brazing pin.
EASY BOND PIN Brazing Battery Chargers are
available for 110/230 Vac or 12 Vdc. With the latter, batteries can be
charged during transportation between workplaces. When alternating
between charging and brazing, it is possible to increase effective
battery capacity up to 5 times during a working day. |

STINGER:
The BAC Pin
Brazing Permanent Anode Connection

STINGER permanently connects
anode wires with a small diameter to pipes utilizing the unique
Silver alloy BAC PIN BRAZING method, without using cable lugs,
crimping or old exothermic reactions.
More info...
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Pin Brazing
Equipment & Accessories
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| Standard Pin Braze Units |
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Equipment Description |
Farwest # |
BAC # |
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EasyBond Model MKII, Standard Pin Brazing Kit |
13-26000 |
273-199-5660 |
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Includes NEW battery unit, Easybond gun,
direct pin holder, direct ferrule holder, tool kit, 3 batteries, 110/230
volt charger, ground device, alum. case. |
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EasyBond Model EBRS, Down-hole Reach System Kit |
13-26006 |
273-199-5110 |
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Includes EasyBond Reach gun & ext. system, trigger device, grinder
attachment kit (no grinder), grounding device. Does not include charger,
battery box or grinder. |
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Common Accessories |
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Equipment Description |
Farwest # |
BAC # |
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Pin Holder, 8 mm direct pins |
13-26055 |
270-071-5600 |
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Ferrule Holder, 8 mm direct pins |
13-26051 |
270-074-8150 |
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Pin Holder, M8 threaded pins |
13-26054 |
273-100-0550 |
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Ferrule Holder, M8 threaded pins |
13-26052 |
273-100-0560 |
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Pin Holder, M12 threaded pins |
13-26057 |
273-100-1230 |
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Ferrule Holder, M10/M12 threaded pins |
13-26053 |
273-100-1240 |
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Pin Holder, M10 threaded pins |
13-26056 |
273-100-3870 |
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Consumables |
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Brazing Pins with Fuse Wires (SOLD IN FULL PACKAGES
ONLY) |
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Direct Brazing Pins, 8 mm, 100/pkg |
13-26025 |
278-190-3250 |
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Threaded Brazing Pins, M8, 50/pkg |
13-26026 |
278-190-0430 |
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Threaded Brazing Pins, M10, 40/pkg |
13-26029 |
278-190-3450 |
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Threaded Brazing Pins, M12, 40/pkg |
13-26030 |
278-190-2560 |
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Ceramic Ferrules (SOLD IN FULL PACKAGES ONLY) |
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Ceramic Ferrules, 8mm Direct, 200/pkg (for direct pins only) |
13-26027 |
270-065-7230 |
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Ceramic Ferrules, 12mm, 100/pkg
(for all threaded pins) |
13-26028 |
270-077-3680 |
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Cable Lugs & Sleeves (SOLD IN FULL PACKAGES ONLY) |
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Cable Lug,10 mm sq. cable (#8 AWG), 100/pkg |
13-26036 |
278-100-7360 |
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Cable Lug, 16 mm sq. cable (#6 AWG), 100/pkg |
13-26046 |
278-100-9000 |
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Cable Lug, 25mm sq. cable (#4 AWG), 50/pkg |
13-26037 |
270-088-7800 |
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Cable Lug, 35 mm sq. cable (#2 AWG), 50/pkg |
13-26047 |
270-100-7810 |
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Cable Lug, 50 mm sq. cable (#1 AWG), 40/pkg |
13-26038 |
270-088-7790 |
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Cable Lug, #6 - #8 AWG, 100/pkg |
13-26041 |
278-100-9830 |
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Cable Lug, #2 AWG, 50/pkg |
13-26043 |
278-100-9850 |
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Cable Sleeve, 6mm sq. cable (#10-14 AWG), 100/pkg |
13-26040 |
278-100-9270 |
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Stinger cable "lug", #14 to 12 AWG wire,100/pkg |
13-26021 |
278-100-8010 |
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Stinger cable "lug", #10 AWG wire,100/pkg |
13-26022 |
278-100-8040 |
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Stinger lug kit assembly,
#14 - #12 AWG wire, includes Brazing Pin, Ferrule & Stinger lug, 50/pkg |
13-26023 |
278-100-8050 |
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Stinger lug kit assembly,
#10 AWG wire, includes Brazing Pin, Ferrule & Stinger lug, 50/pkg |
13-26024 |
278-100-8060 |
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