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Thermoelectric
Generators
for Cathodic Protection
by Global Thermoelectric

Consider
Global thermoelectric generators whenever:
Design considerations include reliability
and cost effectiveness.
Power requirements are between 10 VA and 1.5
kVA.
Grid power may be intermittent or too
expensive.
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General
GLOBAL thermoelectric generators (TEGs) are economical
sources of impressed current for cathodic protection systems. As the industry leader in
highly reliable, economically sound, low maintenance sources of DC electrical power,
GLOBAL thermoelectric generators are used when AC grid power is unavailable or simply too
costly.
Because thermoelectric conversion is a solid state
phenomenon, TEGs have no moving parts and operate reliably for long periods of time
without maintenance or supervision. Electrical power is generated by the direct conversion
of heat from the combustion of fuel into electricity.
Today's users of cathodic protection are highly cost
conscious, and most expenditures are based on sound economic analysis to justify capital
and operating costs. GLOBAL thermoelectric generators are proven to be a reliable source
of continuous current, and should always be considered for cathodic protection
applications. Only GLOBAL offers TEGs with an extended design lifetime and limited annual
maintenance.
GLOBAL's CP-TEGs are normally located near the ground bed,
and supplied with fuel from tanks or from wellheads or pipelines. The current output can
be adjusted by means of an integral variable resistor, so the output current is matched to
the ground bed resistance. There are NO batteries in the system, unlike costly solar
sites.

GLOBAL thermoelectric power systems are found working
reliably in every climate in over 51 countries. Over 15,000 generators have been shipped,
for use on mountain tops and deserts, from the Arctic Islands to the southern Sahara, and
from the Australian deserts to the rain forest of Africa. With over 15 years of experience
in supplying DC power to the cathodic protection industry, GLOBAL thermoelectric
generators offer:
- Solid State design ensures high reliability and low
maintenance.
- Stainless Steel, weatherproof construction means NO
sheltering required.
- Quiet, ecologically sound service.
- Extended design lifetime, with limited annual maintenance.
- Operation on propane, butane, natural gas.
GLOBALs cathodic protection package includes:
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- Lockable, stainless steel enclosure.
- Easy to read volt/ammeter
- Terminal block for up to 9 mm (00 AWG) cable.
- Variable resistor to control current output.
- Optional split current package, which allows one generator
to supply two cathodic loads.
Note: The CP interface design may vary for
different generator models. |
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| Output Current vs. Circuit
Resistance
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Economic Advantages
The true cost of a cathodic protection system includes not
only the initial purchase and installation costs, but also the cost of supervising and
operating the system, and the periodic replacement of failed or consumed components, such
as anodes and batteries. A GLOBAL thermoelectric powered system can be cost effective in
all areas. No supervision is required, and the preventive maintenance intervals can be up
to one year.
Fuel consumption is minimal. For example, a GLOBAL
generator can impress 10 amps continuously into a 1 ohm ground bed at 10 volts, and
consume just 1,100 U.S. gallons of LPG or 114 MCF of natural gas per year.
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| The Product
Ready to Run
Most GLOBAL CP generators are offered complete with:
- Lockable Stainless Steel CP Interface Enclosure
- Volt/ammeter
- Output terminal block accommodating AWG 00 conductors to
CP
circuit
- Variable slide resistor for current control.
- Operating and maintenance instruction manuals.
Perhaps most importantly, there is no need for batteries.
TEGs operate continuously, and are equipped to re-ignite automatically in the event of
fuel interruption. No backup or reserve is required. Battery dependent systems can be
effective, of course, but the cost implications of purchasing, sheltering, and
periodically replacing batteries should be a part of any alternative power study.
Analysis of specific system proposals usually shows that
both initial costs and system lifetime costs are significantly lower with GLOBAL TEGs than
with other alternative power sources. Farwests engineers are available to assist you
with analysis and provide information for your own feasibility study.
Hazardous Approved
GLOBAL also offers thermoelectric generators approved for
hazardous areas. GLOBALs Model 1120 is approved for hazardous locations meeting
Class 1 Division I and Division II, Group D Atmosphere and T3 temperature code
specifications. This model is certified by the Canadian Standards Association and by
Factory Mutual Research Corporation. This is the ideal model for offshore applications
when restricted by safety requirements and space limitations.
Low Maintenance
Preventative maintenance consists of cleaning or replacing
a fuel filter and fuel orifice once per year. Maintenance is performed on site in a few
hours, with basic hand tools and mechanical skills.
Wide Operating Temperature
Operation in ambient temperatures from -77oF
(-65oC) to +150oF (+65oC). No rainfall, snowfall or wind
limitations apply, except that the generator must not be flooded or inundated.
Complete Accessories
GLOBAL has all the necessary accessories for a complete
power generating system using thermoelectric generators; stands, propane tanks and hoses,
gas depressurization systems, DC to DC converters, batteries and equipment shelters.
Larger Systems
Thermoelectric generators can be combined to meet high
power requirements. These systems may combine multiple generator models electrically
connected in series or parallel. Systems have been designed and installed providing over
3.0 kVA.
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Model Number Guide
Model
Number |
Power
Output,
Matched Load |
Daily
Fuel Consumption |
Dimensions
W x L x H
inches
(cm) |
Weight
Pounds
(kg) |
| Propane |
Natural
Gas |
5030
5030-12 |
12A @ 2.5V
1.75A @12V |
0.8 U.S. Gal
1.5 kg |
74.4 ft3
2.1 m3 |
12 x 14 x 15
(30 x 36 x 38) |
45
(22) |
5060
5060-12 |
10.5A @ 5.25V
3.8A @ 14V |
1.5 U.S. Gal
2.9 kg |
156 ft3
4.3 m3 |
12 x 23 x 39
(30 x 58 x 100) |
90
(40) |
5120
5120-12 |
15A @ 7.5V
7.7A @ 14 V |
3.0 U.S. Gal
5.8 kg |
312 ft3
8.5 m3 |
12 x 30 x 39
(30 x 76 x 100) |
140
(65) |
5220
5220-12 |
14.5 A @ 14.5
V
6.4A @ 27V |
7.4 U.S. Gal
14.2 kg |
700 ft3
19.7 m3 |
12 x 32 x 39
(30 x 80 x 100) |
183
(83) |
8550
8550-12 |
33A @ 14V
19.5A @ 29 V |
20 U.S. Gal
38 kg |
1680 ft3
48.0 m3 |
61 x 61 x 40
(155 x 155 x 102) |
183
(83) |
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