AnodeFlex Splice Kits for 1500 Linear Anode System

AnodeFlex 1500 In-Line Splice Kit

Product Description

The AnodeFlex 1500 In-Line Splice Kit is designed to connect together two AnodeFlex 1500 anode
strands to a lead wire.

The heat-shrinkable tubing, sealant and accessories, have been specifically designed to environmentally protect the electrical connection in direct burial soil applications during the whole anode life.

The long term performance of AnodeFlex 1500 is conditional upon keeping the base copper conductor and electrical connection isolated from water. Only AnodeFlex splice kits are recommended for any connection to AnodeFlex 1500. The sealing performance has been tested for over 5 years of real time accelerated tests. Our field and lifetime experience with this product now exceeds 20 years.

The heat-shrinkable components are made of a radiation-crosslinked polymer. The cable and anode are wrapped with mastic, which flows when heated to ensure a very tight seal. When the sleeve is heated with a torch, or a heat gun, it shrinks tightly around the anode. Once installed, the In-Line Splice kit withstands the normal wear and tear of a construction environment and is extremely corrosion resistant. Impact, internal pressure and penetration resistance have all been tested following the telecommunication requirements for telephone cable splices. The installation is easy and can be completed in few minutes by a trained technician.

Contents of AnodeFlex 1500 In-Line Splice Kit

Quantity	Description
1 each 1 each 1 each 1 each 1 each 1 each	Installation instructions. Abrasion paper to clean the conductive polymer surface. Chlorine and low pH resistant tie wraps to contain coke within fabric. Aluminum tape covered with adhesive for use as thermal protection of AnodeFlex fabrics during installation. Electrical grade sealing mastic. Uncoated heat shrinkable tubing to cover, seal and reinforce splice.

Typical Kit Component Dimensions for AnodeFlex 1500 In-Line Splice

Description	Type dimension	Requirement in mm (in)
Abrasion paper	Width x Length	50 x 150 mm (1.97" x 5.90")
Tie wraps	Length	170 mm (6.69") min.
Aluminum tape	Width x Length	50 x 150 mm (1.97" x 5.90")
Sealing mastic strip	Width x thickness x length	50 x 3 x 600 mm (1.97" x 0.12" x 23.62")
Heat shrinkable tubing	Length	400 ± 10 mm (15.75" ± 0.39")
	Inside diameter supplied	50 mm (1.97") min.
	Inside diameter recovered	16 mm (0.63") max.
	Wall thickness recovered	2 mm (0.079") min.

Typical Kit Component Dimensions for AnodeFlex 1500 In-Line Splice

Property	Condition	Requirement
Internal pressure resistance External pressure resistance Corrosion Resistance Impact Penetration	23°C, 1 Bar, 24 hrs 23°C, 10 Bar, 24 hrs 23°C 23°C, 100 Nm, blunt blade 23°C, 72 hrs, needle dia. 18 mm, 2.5 kg	No leakage No water ingress Pass Pass with 25 kV Pass with 25 kV

Ordering Information

AnodeFlex 1500 In-Line Splice Kit, Part Number 196502-000.

End Cap Splice Kit

AnodeFlex 1500 End Cap Splice Kit

Product Description

The AnodeFlex 1500 End Cap Splice kit is designed to seal the exposed end of an AnodeFlex 1500 anode circuit.

The heat-shrinkable tubing, sealant and accessories, have been specifically designed to environmentally protect the termination in direct burial soil applications during the entire anode life.

The long term performance of AnodeFlex1500 is conditional upon keeping the base copper conductor and electrical connections isolated from water. Only AnodeFlex End Splice kits are recommended for any AnodeFlex 1500 circuit termination. The sealing performance has been tested for over 5 years of real time accelerated tests. Our field and lifetime experience with this product now exceeds 20 years.

The heat-shrinkable components are made of a radiation-crosslinked polymer. The cable and anode are wrapped with mastic, which flows when heated to ensure a very tight seal. When the cap and sleeve are heated with a torch, or a heat gun, they shrink tightly around the anode. Once installed, the End Cap Splice kit withstands the normal wear and tear of a construction environment and is extremely corrosion resistant. Impact, internal pressure and penetration resistance have all been tested following the telecommunication requirements for telephone cable splices.

The installation is easy and can be completed in few minutes by a trained technician.

Contents of AnodeFlex 1500 End Cap Splice Kit

Quantity

Description

1 each
1 each
1 each
1 each

1 each
1 each
1 each

Installation instructions.
Abrasion paper to clean the conductive polymer surface.
Chlorine and low pH resistant tie wraps to contain coke within fabric.
Aluminum tape covered with adhesive for use as thermal protection
of AnodeFlex fabrics during installation.
Electrical grade sealing mastic.
Heat shrinkable uncoated end seal boot.
Uncoated heat shrinkable tubing to cover, seal and reinforce splice.

Typical Kit Component Dimensions for AnodeFlex 1500 End Cap Splice

Description	Type dimension	Requirement in mm (in)
Abrasion paper	Width x Length	50 x 150 mm (1.97" x 5.90")
Tie wraps	Length	170 mm (6.69") min.
Aluminum tape	Width x Length	50 x 150 mm (1.97" x 5.90")
Sealing mastic strip	Width x thickness x length	50 x 3 x 250 mm (1.97" x 0.12" x 9.84")
End Cap	Length	57mm (2.24") min.
	Inside diameter (as supplied)	22 mm (0.87") min.
	Inside diameter (fully recovered)	7 mm (0.28") max.
Heat shrinkable tubing	Length	150 ± 10 mm (5.90" ± 0.39")
	Inside diameter supplied	50 mm (1.97") min.
	Inside diameter recovered	16 mm (0.63") max.
	Wall thickness recovered	2 mm (0.079") min.

Typical Kit Component Dimensions for AnodeFlex 1500 End Cap Splice

Property	Condition	Requirement
Internal pressure resistance External pressure resistance Corrosion Resistance Impact Penetration	23°C, 1 Bar, 24 hrs 23°C, 10 Bar, 24 hrs 23°C 23°C, 100 Nm, blunt blade 23°C, 72 hrs, needle dia. 18 mm, 2.5 kg	No leakage No water ingress Pass Pass with 25 kV Pass with 25 kV

Ordering Information

AnodeFlex 1500 End Cap Splice Kit, Part Number 762546-000.

Tee Splice Kit

AnodeFlex 1500 Tee Splice Kit

Product Description

The AnodeFlex 1500 Tee Splice kit is designed for 3-way connections of the AnodeFlex 1500 anode strand and lead wire(s).

The splice consists of a heat shrinkable tee boot, factory installed over a crimped 3-way connection of anode lead wire double coated with a high-molecular-weight polyethylene insulation. Field installation of the splice simply entails crimping AnodeFlex anode(s) or lead wire(s) to each of the three legs of the tee, and sealing each connection with mastic and a heat-shrinkable sleeves.

The heat-shrinkable tubing, sealant and accessories, have been specifically designed to environmentally protect the electrical connection in direct burial soil applications during the entire anode life. The long term performance of AnodeFlex 1500 is conditional upon keeping the base copper conductor and electrical connection isolated from water. Only AnodeFlex Tee Splice kits are recommended for any 3-way combination connection to AnodeFlex 1500.

The sealing performance has been tested for over 5 years of real time accelerated tests. Our field and lifetime experience with this product now exceeds 20 years.

The heat-shrinkable components are made of a radiation-crosslinked polymer. The cable is wrapped with mastic, which flows when heated to ensure a very tight seal. When heated with a torch, or a heat gun, the sleeves shrink tightly around the anode. Once installed, the Tee Splice kit withstands the normal wear and tear of a construction environment and is extremely corrosion resistant. Impact, internal pressure and penetration resistance have all been tested following the telecommunication requirements for telephone cable splices. The installation is easy and can be completed in few minutes by a trained technician.

Contents of AnodeFlex 1500 Tee Splice Kit

Quantity

Description

1 each
1 each
1 each
1 each

1 each
1 each
1 each
1 each

Installation instructions.
Abrasion paper to clean the conductive polymer surface.
Chlorine and low pH resistant tie wraps to contain coke within fabric.
Aluminum tape covered with adhesive for use as thermal protection
of AnodeFlex fabrics during installation.
Electrical grade sealing mastic.
Heat shrinkable uncoated end seal boot.
Uncoated heat shrinkable tubing to cover, seal and reinforce splice.
Three-layer Tee molded part.

Typical Kit Component Dimensions for AnodeFlex 1500 Tee Splice

Description	Type dimension	Requirement in mm (in)
Abrasion paper	Width x Length	50 x 150 mm (1.97" x 5.90")
Tie wraps	Length	170 mm (6.69") min.
Aluminum tape	Width x Length	50 x 150 mm (1.97" x 5.90")
Sealing mastic strip	Width x thickness x length	50 x 3 x 1400 mm (1.97" x 0.12" x 55.12")
Heat shrinkable tubing	Length	400 ± 10 mm (5.90" ± 0.39")
	Inside diameter supplied	50 mm (1.97") min.
	Inside diameter recovered	16 mm (0.63") max.
	Wall thickness recovered	2 mm (0.079") min.

Typical Kit Component Dimensions for AnodeFlex 1500 End Cap Splice

Property	Condition	Requirement
Internal pressure resistance External pressure resistance Corrosion Resistance Impact Penetration	23°C, 1 Bar, 24 hrs 23°C, 10 Bar, 24 hrs 23°C 23°C, 100 Nm, blunt blade 23°C, 72 hrs, needle dia. 18 mm, 2.5 kg	No leakage No water ingress Pass Pass with 25 kV Pass with 25 kV

Ordering Information

AnodeFlex 1500 Tee Splice Kit, Part Number 557280-000.

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AnodeFlex Splice Kits for 1500 Linear Anode System