Cygnus UItrasonic Thickness Gauges Overview

Cygnus Ultrasonic Thickness Gauge Models:

Cygnus 1 Heavy Duty Ultrasonic Thickness Gauge

A tough, rugged Ultrasonic Thickness gauge using Multiple Echo technology, designed for use in demanding environments indoors or outdoors. Supplied ready to use as a complete kit in a protective carrying case.

  • Heavy duty sealed unit - highly water / dirt / dust resistant
  • Rugged construction - shock proof
  • Stable calibration - linear accuracy - no zero adjustment
  • Self verification of the measurements to ensure accuracy
  • Various probe options
  • Displays sound velocity setting
  • Echo strength indicator to aid measurement
  • Bright LED display with polarized filter.
  • Probe frequency selectable.
  • Low battery warning.
  • Metric / Imperial switchable

Typical Applications:
Pipeline inspection, general industry, offshore industry, bridge inspection.

 
Cygnus 1 / IS Intrinsically Safe Ultrasonic Thickness Gauge

A tough, rugged Ultrasonic Thickness gauge using Multiple Echo technology, designed for safe use in potentially explosive environments. Supplied ready to use as a complete kit in a protective carrying case with 2 rechargeable batteries.

  • Certified Intrinsically Safe to Ex II 1 G EEx ia IIC T6
    (CSA Class 1 Group A Division 1).
  • For use in hazardous areas.
  • No plant shut down or hot work permit necessary.
  • Heavy duty sealed unit - highly water / dirt / dust resistant.
  • Rugged construction - shock proof.
  • Stable calibration - linear accuracy - no zero adjustment.
  • Self verification of the measurements to ensure accuracy.
  • Various probe options.
  • Two rechargeable batteries with charger.
  • Displays sound velocity settings.
  • Echo strength indicator to aid measurement.
  • Bright LED display with polarized filter.
  • Probe frequency selectable.
  • Low battery warning.
  • Metric / Imperial switchable

Typical Applications:
Pipeline inspection, petrochemical industry, offshore industry, shipping industry.

 
Cygnus 1 Underwater Ultrasonic Thickness Gauge

A tough underwater Ultrasonic Thickness gauge using Multiple Echo technology, designed for use by divers undertaking subsea surveys. Rated to a depth of 300 m. Supplied ready to use as a complete kit in a protective carry case with 2 rechargeable batteries.

  • Diver-held underwater thickness gauge.
  • Pressure rated to depth of 1,000 ft (300 m).
  • Heavy duty seal with double "O" ring protection.
  • Remote probe with 3 ft (0.9 m) lead for awkward locations.
  • Rugged, durable, shock-proof construction.
  • Stable calibration - linear accuracy - no zero adjustment.
  • Various probe options.
  • Two rechargeable batteries with charger.
  • Large, bright LED display for poor visibility conditions.
  • All probes protected by a membrane to prevent damage.
  • Self-verification of measurements to ensure accuracy.
  • Echo strength indicator to aid measurement.
  • Easy calibration using convenient buttons - NEW feature
  • Deep-Coat mode for coatings up to 20mm thick - NEW feature
  • Auto-Probe Recognition (APR) - NEW feature

Typical Applications:
Shipping industry, pier & pipeline inspection, underwater pipelines, offshore industry, bridge inspection.

 
Cygnus 2 Hands Free Ultrasonic Thickness Gauge

The smallest, lightest and most durable through coating thickness gauge available. Designed for use in rope-access or belt-mounted applications where the end-mounted LED display can be easily read when taking measurements. Supplied ready to use as a complete kit in a protective carrying case.

  • Hands free operation: belt/harness clip and neck strap included.
  • Light, rugged, small, shock-proof within IP65 sealed aluminum enclosure.
  • Simple keypad operation.
  • All measurements are error checked using 3 return echoes to give repeatable, reliable results.
  • Display brightness automatically adjusts to suit ambient light conditions.
  • Single crystal probe to ensure accurate measurements on curved and heavily corroded back walls.
  • Accepted by all major classification societies.
  • Gauge senses probe type and automatically adjusts settings for optimum performance.
  • Displays sound velocity settings.
  • Metric / Imperial switchable.

Typical Applications:
Shipping industry, offshore industry, bridge inspection, tank and pipeline inspections.

 
Cygnus 3 Datalogging Ultrasonic Thickness Gauge

Allows up to 200,000 measurements to be logged with easy Windows Explorer style menu operation. Interfaces with a PC using dedicated Windows® compatible software.Templates provide solutions to recording various geometries such as tanks, cylinders, pipes and plant.

  • Records and organizes measurements in single, grid and multipoint geometries.
  • Backlit graphic LCD display and end-mounted LED display.
  • Windows software for easy transfer of data to computer.
  • Can be carried on the waist belt for ease of climbing.
  • Highly water / dirt / dust resistant.
  • Rugged construction - shock proo.
  • Stable calibration - linear accuracy - no zero adjustment.
  • Self-verification of the measurements to ensure accuracy.
  • Echo strength displayed to aid measurement.
  • Probe protected by a membrane against wear and tear.
  • Metric / Imperial switchable.

Typical Applications:
Tank inspection, vessel & boiler tube inspection, bridge inspection, lighting column inspection, general industry, pipe inspection, road tankers.

 
Cygnus 4 General Purpose Ultrasonic Thickness Gauge

Compact, hand-held general-purpose Ultrasonic Thickness gauge for accurate, error-checked, through-coating measurements using Multiple Echo technology. Highly versatile and simple to use for use in most industrial or shipping applications. Menu-driven operation and "Deep-Coat" mode allow easy thickness gauging through coatings up to 20 mm.

  • Light, rugged, small and shock-proof.
  • NEMA-4 (IP65) sealed aluminum enclosure.
  • Gauge senses probe type and automatically adjusts settings for optimum performance.
  • Valid thickness measurements and minimum thickness function.
  • LCD graphic display with white backlight.
  • Cygnus Echo-Strength bars assist thickness measurements.
  • Simple gauge and menu operation with 3 tactile keys.
  • Protective silicone sleeve offers maximum protection and versatility.
  • Secure, twist-to-lock probe connection (BNC).
  • Deep-Coat mode for coatings up to 20 mm thick.
  • Display Freeze function for easy measurement verification and logging.

Typical Applications:
Shipping industry, tank, vessel & boiler tube inspection, offshore industry, bridge inspection, lighting column inspection, pipe inspection, road tankers.

 
Cygnus MINI ROV Underwater Ultrasonic Thickness Gauge

Designed to be mounted onto small inspection ROVs with or without a manipulator facility. Allows the operator to carry out thickness measurements in areas that have previously been unfeasible using large ROVs or divers, such as inside pipelines. Dedicated software displays and logs time, date and thickness measurements on the surface.

  • Pressure tested to 500 m (1,640 ft).
  • Optional dedicated probe holder to allow measurements on curved or flat surfaces.
  • Small, lightweight and easy to install.
  • Single twisted pair to transfer data to urface.
  • Power supply taken locally from ROV.
  • Probe does not need to touch surface under test.
  • Measurements can be taken through 5 mm of water.
  • Readings not influenced by the probe orientation.
  • Dedicated software for topside PC display of measured results, data storage and setting gauge calibration.

Typical Applications:
Shipping industry, deepwater pipeline inspection, offshore industry, pier & piling inspection.

 
Cygnus ROV Underwater Ultrasonic Thickness Gauge

The Cygnus ROV Range comprises of three Multiple Echo ROV Mountable thickness gauges rated at different depths:
- Cygnus MINI ROV - Rated to a depth of 500 m
- Cygnus ROV 1000 - Rated to a depth of 1000 m
- Cygnus ROV 3000 - Rated to a depth of 3000 m
Each ROV is designed to be mounted onto a Work Class ROV. Thethickness measurement data is transmitted topside via a single twisted-pair RS422 link. Dedicated Windows software then displays thickness readings, which can be stored or data-logged as required.

  • Pressure rated to depth of 1000 m or 3000 m.
  • 15 ft (5 m) of probe cable for routing around most ROVs.
  • Power taken from ROV.
  • Only one twisted pair is required to transfer data to surface.
  • Probe does not need to touch surface under test, measurements can be taken through 5 mm of water.
  • Readings not influenced by the probe orientation.
  • Dedicated software for topside PC display of measured results, data storage and gauge calibration.

Typical Applications:
Shipping industry, deepwater pipeline inspection, offshore industry, pier & piling inspection.

 

Cygnus Multiple Echo Technology

With multiple echo technology, readings are taken by measuring the time delay between any three consecutive backwall echoes. The time T1 (for coating thickness) is ignored. The times T2 and T3 are equal to the time that it takes for sound to travel through the metal. Only by looking at three echoes can the measurements be made for the metal thickness, where T2 = T3.


 

Common Applications

Pipe wall thickness measurements...

  • To confirm adequate wall thickness prior to arc welding for hot taps, fittings, repairs or encirclement wraps
  • To confirm adequate wall thickness prior to fusion welding of test leads or cathodic protection leads or anodes
  • To detect internally corroded areas
  • To detect laminations
  • To monitor effectiveness of inhibitors
  • For X-ray for correct exposure time

External measurements to confirm exact locations of anomalies detected by "smart pigs" prior to expensive...

  • Coating removal
  • Cutting into line or other repairs

Tank wall thickness measurements...

  • To meet the requirements of API Standard 653 for Above Ground Storage Tanks
  • To test for corrosion on other tanks (bullets, spheres, etc.)

Prove adequate remaining wall thickness after external damage due to...

  • Line hit
  • External corrosion
  • External wear abrasion

Wall thickness measurement for quality control of materials on receipt.