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State-of-the-Art Pipeline Protection for All Climates & Environments
Polyken On-Site Coating Systems
Polyken offers a series of coating systems designed specifically for in-field applications on new construction pipe or reconditioning of existing pipelines. In-field or in-situ installation is economical and efficient. When Polyken cold-applied coating systems are used, a small investment in manpower and application equipment yields a big return in productivity and long-term performance. The reconditioning systems can be applied on existing operating pipelines, which means no loss of revenue or downtime. Polyken's non-toxic and environmentally safe materials ensure application-friendly conditions along the right-of-way (ROW).
Pipe Wrap, Joint Coatings & Accessory Products
Pipe Wrap, Joint Coatings & Accessory ProductsPolyken carries a full line of products to complement the main line coating systems and meet the challenges of modern pipeline activities.
Utility work: hand-applied tape products for gas utility, oil field, and plumbing applications on small diameter pipe.
Coating repair: cold-applied tape products for plant and field repair of main line coating systems.
Specialty fittings and fabrication work: a variety of tape systems and mastics that conform to irregularly-shaped pipe.
Field joints: single-sided and double-sided tape systems that conform to bell and spigot, welded and mechanically-coupled field joints.
ROW construction: Rockshield system, tie-in, and above-ground tape systems for use at the job site by the pipeline contractor.
Offshore Tapes: Whether replacing PVC on welded joints or protecting Pier Pilings, Polyken® has the tape coating for the job.
Product
Uses & General Characteristics
Total Thickness
Adhesion to Primed Steel Pipe
Maximum Temperature
1027
Solvent-based primer designed for brush, roller or spray application to mechanically cleaned pipe surfaces. Contains stress-corrosion cracking inhibitors.
N/A
N/A
100°C 212°F
910
All-purpose tape system for field application in the oil patch.
0.25 mm 10 mil
11 N/10 mm 100 oz/in
66°C 150°F
900
General utility tape for hand application on small diameter pipe, joints and fittings.
0.30 mm 12 mil
11 N/10 mm 100 oz/in
66°C 150°F
930(-35)
Heavy duty joint wrap tape for hand wrapping in applications where higher shear properties are required. Designed without release liner for less waste and ease of use.
0.89 mm 35 mil
25 N/10 mm 225 oz/in
66°C 150°F
932(-35)
Cold-applied tape system with an elevated high-tack adhesive. Provides excellent conformability when hand applied to field joints, fittings and specialty piping. EN/DIN B30 Qualified.
0.89 mm 35 mil
28 N/10 mm 250 oz/in
66°C 150°F
932(-50)
1.27 mm 50 mil
28 N/10 mm 250 oz/in
66°C 150°F
934(-35)
Cold-applied tape system with a high tack adhesive. Used as a patch/repair system and as the primary corrosion protection system on field joints, fittings and specialty piping.
0.89 mm 35 mil
28 N/10 mm 250 oz/in
66°C 150°F
934(-50)
1.27 mm 50 mil
35 N/10 mm 320 oz/in
66°C 150°F
939
100% solids mastic designed as a self-adhering filler material prior to overcoating with Polyken joint coating tape systems.
3.17 mm 125 mil
33 N/10 mm 300 oz/in
93°C 200°F
954
Mechanical protection layer for use with all of the Polyken joint wrap coating products. Easy hand or (outerwrap) (outerwrap) machine application.
0.38 mm 15 mil
N/A (outerwrap)
85°C 185°F
New Construction / Reconditioning Systems For all pipe sizes.
Solvent-based liquid adhesive designed for brush, roller or spray application to mechanically-cleaned reconditioned pipe surfaces. Contains stress-corrosion cracking inhibitors. MSDS for 1027 Liquid Adhesive
N/A
N/A
100°C 212°F
980
Anti-corrosion layer designed for machine application under various climactic conditions. Excellent conformability to the primed pipe surface with proven long-term in-ground performance.
1.0 mm 40 mil
41 N/10 mm 375 oz/in
66°C 150°F
980-20
0.51 mm 20 mil
27 N/10 mm 250 oz/in
66°C 150°F
980-25
0.63 mm 25 mil
33 N/10 mm 300 oz/in
66°C 150°F
980-30
0.76 mm 30 mil
38 N/10 mm 350 oz/in
66°C 150°F
955
Mechanical protection coating layer designed for machine application. Protects Polyken 980 from backfill and in-ground construction damage.
0.76 mm 30 mil
33 N/10 mm 300 oz/in
85°C 185°F
High Shear System
GO Coat 200 For pipe where soil stress conditions exist.
Product
Uses & General Characteristics
Total Thickness
Adhesion to Primed Steel Pipe
Maximum Temperature
2055
Mechanical protection layer designed for machine application to protect the Polyken 2000 layer from backfill and construction damage. The polymeric backing is designed for long-term stability at elevated temperatures.
0.64 mm 25 mil
28 N/10 mm 250 oz/in
93°C 200°F
2036
Hand-applied version of the Polyken 2000 system for application to field joints, fittings and specialty piping. Also used as an in-field repair coating system.
0.64 mm 25 mil
28 N/10 mm 250 oz/in
93°C 200°F
How to determine pipe coating requirements
Number of squares of coating =
(width of coating in inches) (area of pipe in square feet) (width of coating - overlay in inches) (100)
Number of squares of coating =
(width of coating in mm) (area of pipe in square meters) (width of coating - overlay in mm) (9.29)
One square = 100 square feet
One square = 9.29 square meters
Area of pipe = diameter x 3.1416 x length
Machine Applied Polyken® Pipe Diameter and Tape Width
Pipe Outside Diameter
Tape Width
inch
mm
inch
mm
.75 - 1.5
19 - 38
2
50.8
2-3
51 -76
4
101.6
4
102
6
152.4
6-14
152 - 356
9
304.8
16 - 60
406- 1524
12
304.8
Hand Applied Polyken® Pipe Diameter and Tape Width
Pipe Outside Diameter
Tape Width
inch
mm
inch
mm
.75 -1.5
19 - 38
2
50.8
2-6
51 -152
4
101.6
8 and larger
203
6
152.4
Polyken® Pipeline Coatings are manufactured in a ISO 9000 / QS 9000 certified manufacturing facility and are designed and tested in accordance with the most demanding industry and global standards.
Polyken On-Site Coating Systems
Polyken offers a series of coating systems designed specifically for in-field applications on new construction pipe or reconditioning of existing pipelines. In-field or in-situ installation is economical and efficient. When Polyken cold-applied coating systems are used, a small investment in manpower and application equipment yields a big return in productivity and long-term performance. The reconditioning systems can be applied on existing operating pipelines, which means no loss of revenue or downtime. Polyken's non-toxic and environmentally safe materials ensure application-friendly conditions along the right-of-way (ROW).
Pipe Wrap, Joint Coatings & Accessory Products
Pipe Wrap, Joint Coatings & Accessory ProductsPolyken carries a full line of products to complement the main line coating systems and meet the challenges of modern pipeline activities.
Utility work: hand-applied tape products for gas utility, oil field, and plumbing applications on small diameter pipe.
Coating repair: cold-applied tape products for plant and field repair of main line coating systems.
Specialty fittings and fabrication work: a variety of tape systems and mastics that conform to irregularly-shaped pipe.
Field joints: single-sided and double-sided tape systems that conform to bell and spigot, welded and mechanically-coupled field joints.
ROW construction: Rockshield system, tie-in, and above-ground tape systems for use at the job site by the pipeline contractor.
Offshore Tapes: Whether replacing PVC on welded joints or protecting Pier Pilings, Polyken® has the tape coating for the job.
Product
Uses & General Characteristics
Total Thickness
Adhesion to Primed Steel Pipe
Maximum Temperature
1027
Solvent-based primer designed for brush, roller or spray application to mechanically cleaned pipe surfaces. Contains stress-corrosion cracking inhibitors.
N/A
N/A
100°C 212°F
910
All-purpose tape system for field application in the oil patch.
0.25 mm 10 mil
11 N/10 mm 100 oz/in
66°C 150°F
900
General utility tape for hand application on small diameter pipe, joints and fittings.
0.30 mm 12 mil
11 N/10 mm 100 oz/in
66°C 150°F
930(-35)
Heavy duty joint wrap tape for hand wrapping in applications where higher shear properties are required. Designed without release liner for less waste and ease of use.
0.89 mm 35 mil
25 N/10 mm 225 oz/in
66°C 150°F
932(-35)
Cold-applied tape system with an elevated high-tack adhesive. Provides excellent conformability when hand applied to field joints, fittings and specialty piping. EN/DIN B30 Qualified.
0.89 mm 35 mil
28 N/10 mm 250 oz/in
66°C 150°F
932(-50)
1.27 mm 50 mil
28 N/10 mm 250 oz/in
66°C 150°F
934(-35)
Cold-applied tape system with a high tack adhesive. Used as a patch/repair system and as the primary corrosion protection system on field joints, fittings and specialty piping.
0.89 mm 35 mil
28 N/10 mm 250 oz/in
66°C 150°F
934(-50)
1.27 mm 50 mil
35 N/10 mm 320 oz/in
66°C 150°F
939
100% solids mastic designed as a self-adhering filler material prior to overcoating with Polyken joint coating tape systems.
3.17 mm 125 mil
33 N/10 mm 300 oz/in
93°C 200°F
954
Mechanical protection layer for use with all of the Polyken joint wrap coating products. Easy hand or (outerwrap) (outerwrap) machine application.
0.38 mm 15 mil
N/A (outerwrap)
85°C 185°F
New Construction / Reconditioning Systems For all pipe sizes.
Solvent-based liquid adhesive designed for brush, roller or spray application to mechanically-cleaned reconditioned pipe surfaces. Contains stress-corrosion cracking inhibitors. MSDS for 1027 Liquid Adhesive
N/A
N/A
100°C 212°F
980
Anti-corrosion layer designed for machine application under various climactic conditions. Excellent conformability to the primed pipe surface with proven long-term in-ground performance.
1.0 mm 40 mil
41 N/10 mm 375 oz/in
66°C 150°F
980-20
0.51 mm 20 mil
27 N/10 mm 250 oz/in
66°C 150°F
980-25
0.63 mm 25 mil
33 N/10 mm 300 oz/in
66°C 150°F
980-30
0.76 mm 30 mil
38 N/10 mm 350 oz/in
66°C 150°F
955
Mechanical protection coating layer designed for machine application. Protects Polyken 980 from backfill and in-ground construction damage.
0.76 mm 30 mil
33 N/10 mm 300 oz/in
85°C 185°F
High Shear System
GO Coat 200 For pipe where soil stress conditions exist.
Product
Uses & General Characteristics
Total Thickness
Adhesion to Primed Steel Pipe
Maximum Temperature
2055
Mechanical protection layer designed for machine application to protect the Polyken 2000 layer from backfill and construction damage. The polymeric backing is designed for long-term stability at elevated temperatures.
0.64 mm 25 mil
28 N/10 mm 250 oz/in
93°C 200°F
2036
Hand-applied version of the Polyken 2000 system for application to field joints, fittings and specialty piping. Also used as an in-field repair coating system.
0.64 mm 25 mil
28 N/10 mm 250 oz/in
93°C 200°F
How to determine pipe coating requirements
Number of squares of coating =
(width of coating in inches) (area of pipe in square feet) (width of coating - overlay in inches) (100)
Number of squares of coating =
(width of coating in mm) (area of pipe in square meters) (width of coating - overlay in mm) (9.29)
One square = 100 square feet
One square = 9.29 square meters
Area of pipe = diameter x 3.1416 x length
Machine Applied Polyken® Pipe Diameter and Tape Width
Pipe Outside Diameter
Tape Width
inch
mm
inch
mm
.75 - 1.5
19 - 38
2
50.8
2-3
51 -76
4
101.6
4
102
6
152.4
6-14
152 - 356
9
304.8
16 - 60
406- 1524
12
304.8
Hand Applied Polyken® Pipe Diameter and Tape Width
Pipe Outside Diameter
Tape Width
inch
mm
inch
mm
.75 -1.5
19 - 38
2
50.8
2-6
51 -152
4
101.6
8 and larger
203
6
152.4
Polyken® Pipeline Coatings are manufactured in a ISO 9000 / QS 9000 certified manufacturing facility and are designed and tested in accordance with the most demanding industry and global standards.
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Pipe Wrap, Joint Coatings & Accessory ProductsPipe Wrap, Joint Coatings & Accessory ProductsPolyken carries a full line of products to complement the main line coating systems and meet the challenges of modern pipeline activities.
