Casing Spacer, Model SI, by APS

APS Casing Spacer, Model SI
  • Description

    Carbon steel spacers are available with a thermoplatic powder coating for extra corrosion protection. APS believes that fusion bonded coatings provide the most complete and effective corrosion protection available.

    While casing spacers are available in a number of sizes, we are also capable of manufacturing spacers for specific customer requirements. The engineering staff has experience with:

    • Placing multiple carriers within one casing
    • Positioning thermally insulated pipe without damage to insulation
    • Centering small carriers within large casings
    • Positioning gravity sewer to on-grade requirements
    • Casing spacers for all types and sizes of pipe above 4"

    Steel Band Casing Insulators are ideal for use with heavy pipe and long casing sections and are recommended for every 6 to 8 feet of pipeline. They should be utilized inside casing 2 to 3 times larger than the carrier pipe and are available in two widths:  Model SI8 (8" wide) for carrier pipe 4" to 24"; and Model SI12 (12" wide) for carrier pipes 26" to 120”and larger.

    The band is constructed of 14 gauge steel coated with 10-15 mils of thermoplastic powder coating, with a 90 mil. thick EPDM liner.

  • Properties

    Property Test Description Results
    Adhesion to ASTM D 1002 >3000 psi
    Steel (Shear) 10 mil (254 micron) glue line >210 kg/cm2
    Adhesion to Steel (Crosshatch) DIN 53151 GT 0-1, no lifting of coating
    Impact Gardner 5/8" (1.6 cm) diameter
    tup 1/8" x 3" x 3" (0.32 cm x 
    7.6 cm x 7.6 cm) steel panel
    160 in-lbs1.8 kg•m
    Hardness Shore D 79
    Abrasion ASTM D 1004 0.0569 g loss
    Resistance CS-10, 1000g weight, 5000 cycles  
    Electric Strength ASTM D 119 950 v/mil37, 4 kv/mm
    Gloss Gardner 20 Degree Specular
    Gardner 60 Degree Specular
    Gardner 85 Degree Specular
    20
    58
    78 
    Bendability 3/8" (9.5 mm) coupon
    mandrel bend at 73Ëš F (23Ëš C)
    8 pipe diameters
    7.2Ëš/dia length
                                at  32Ëš F (0Ëš C) 20 pipe diameters
    2.9Ëš/dia length
    Salt Fog ASTM B 117, 96 hours No effect
  • Specifications

    Band and Risers
    Band - 14 Gauge, hot rolled, pickled & oiled steelWodtj: 8” & 12”
    Riser - 10 Gauge, hot rolled, pickled & oiled steel

    Liner
    EPDMThickness - .090" (2.29mm) min.
    Hardness - Durometer "A" 85-90Dielectric
    Strength - {1/8"(3.18mm) thick} 60,000 VPMWater Absorption - 1% max.Overlaps Edges

    Bolts, Nuts and Washers
    Electro Plated - 5/16" - 18” X 2" bolts,
    5/16" hex nuts
    5/16" washers SAE 2330

    Runner/risers
    1" or 2" wide glass filled polymer plastic

    Sizes available
    Length - 7" & 11" (17.8, 27.9 cm)
    Effective Heights for 7" Length - 1", 11/2", 2", 21/2", 3, 31/2",4", 41/2", 5, 51/2" and 6"
    Effective Heights for 11" Length - 1", 11/2"

    Material Specifications
    Rockwell Hardness (M) - (ASTM D785) - 101
    Tensile Strength - (STM D638) - 27,000 psi
    Flexural Strength - (ASTM D790) - 40,000 psi
    Deflection Temp. @ 264 psi - (ASTM D648) - 478Ëš F (248Ëš C)
    Deformation Under Load @ 72Ëš F (22Ëš C) - 3500 lb. Load, - (ASTM D648) - 1%

    Finish
    Thermoplastic Powder Coating Specifications
    Durometer - Shore A2 (10 Sec.) (ASTM D1706-61T) - 50-55
    Max. Temperature - 150Ëš F (65Ëš C)
    Electrical Properties (ASTM D149-61)
    Coating Thickness 10-15 mil.