CYGNUS 2+ HANDS FREE

MULTI-MODE ULTRASONIC THICKNESS GAUGE
Description

The Cygnus 2PLUS is a simple to use, multi-mode thickness gauge having Multiple-Echo, Echo-Echo and Single-Echo capabilities. The NEW high durability end-mounted rotatable LCD display makes it ideally suited for climbing and rope access.

The twin shot injection moulded enclosure has a soft but durable TPE outer skin which is comfortable to hold and protects against bumps while the hard internal shell offers maximum strength and environmental protection certified to the demanding US MIL STD 810G standard.

Perfect for use on flat plate, curved surfaces or pipes our Multiple-Echo single crystal probe technology means you can measure through thick coatings and only the remaining metal thickness is displayed.

The unit still relies on Multiple-Echo to provide simple and accurate measurements, with the added benefit of Echo‑Echo and Single-Echo using twin crystal probes for extreme corrosion. Echo-Echo for measurements on painted metals but with heavy back wall corrosion / pitting and Single‑Echo for measurements on uncoated surfaces with heavy front face and/or back-wall corrosion and attenuative materials such as cast metals or plastics / composites.

Features

  • Multiple-Echo for reliable, accurate through coating measurements as specified by Classification Societies
  • Single-Echo and Echo-Echo measuring modes with twin crystal probes for extreme corrosion and back wall pitting
  • MSI™ (Measurement Stability Indicator) used in Single-Echo and Echo-Echo measurement modes
  • Hands free operation: wrist, waist belt and harness mountable
  • A NEW high durability LCD rotatable display for all lighting conditions
  • Extremely rugged enclosure – shock and impact to US MIL STD 810G
  • Environmental sealing to IP67 – US MIL STD 810G
  • Cygnus echo strength bars to assist quick measurements
  • Buttons integral with the TPE moulding and designed for minimum 100,000 depressions.


Kit

  • Cygnus 2 Gauge
  • Operating Manual
  • Neck Strap
  • Accessory Pouch, containing; 3 x AA Batteries, Blue Couplant Gel.

 

Multiple-Echo Ignores Coatings up to 20mm Thick

 

Measuring Heavily Corroded Metals

 

Echo-Echo Mode Ignores 1mm Thick Paint

 

Cygnus Thickness Gauge Impact Test

 

Cygnus Thickness Gauge Water Resistance Dunk Test

 

Cygnus Thickness Gauge Water Resistance Hose Test

 

Measuring Uncoated Small Diameter Pipes

 

Measuring Small Diameter Pipes Through Coatings

Applications

Measuring Modes Multiple-Echo using 3 sound pulses to ignore coatings up to 20mm thick
Echo-Echo using 2 sound pulses to ignore coatings up 1mm thick
Single-Echo using 1 sound pulse
Materials Sound velocities between 1000 – 9000 m/s – covers virtually all common engineering materials
Accuracy ±0.1 mm or 0.1% of thickness measurement, whichever is greatest, when calibrated in accordance with Cygnus Instruments calibration procedure
Resolution Multiple-Echo mode – 0.1 mm or 0.05 mm
Single-Echo and Echo-Echo modes – 0.01 mm
Measurement Range in Steel Single Crystal Probes in Multiple-Echo:

 

  • 3 – 250 mm with 2.25 MHz probe (S2C/D)
  • 2 – 150 mm with 3.5 MHz probe (S3C)
  • 1 – 50 mm with 5 MHz probe (S5C/A)

Twin Crystal Probes in Single-Echo:

  • 2.5 – 250 mm with 2 MHz probe (T2C)
  • 1.5 – 200 mm with 5 MHz probe (T5B)
  • 0.8 – 50 mm with 7.5 MHz probe (T7A)

Twin Crystal Probes in Echo-Echo:

  • 5 – 50 mm with 2 MHz probe (T2C)
  • 4 – 50 mm with 5 MHz probe (T5B)
  • 3 – 25 mm with 7.5 MHz probe (T7A)
Connector Twin Lemo 00
Power 3 x AA batteries
Battery Life 10 hours minimum
Electronics Dual channel pulser
Display End-mounted LCD (rotatable)
Size 132 x 82 x 34 mm
Weight 300 grams (inc. batteries)
Operating Temperature -10°C to 50°C
Environmental Rating IP67 (dust tight and immersion – 1 metre for 30 mins)
Explosive Atmosphere: Safe operation as defined by Class I, Division 2, Group D, as found in the National Fire Protection Association Code (NFPA 70), Article 500, and tested using MIL STD 810G Method 511.5, Procedure I
MIL STD 810G Method 501.6 (high temp +55°C)
MIL STD 810G Method 502.6 (low temp -20°C)
MIL STD 810G Method 507.6 (humidity 95%)
MIL STD 810G Method 512.6 (immersion – 1 metre for 30 mins)
Shock and Impact MIL STD 810G Method 514.7 (vibration – 1 hour each axis)
MIL STD 810G Method 516.7 (shock 20g – 11ms half sine shock pulse, 40g 11ms in each axis)
MIL STD 810G Method 516.7 (26 drops – transit drop 1.22 m)
Compliance CE, British Standard BS EN 15317:2013 (Group 1)
Environmental RoHS, WEEE compliant
Warranty 3 years on gauge and 6 months on probe
Specifications
 

Materials

Sound velocities between 2000 and 7000 m/s (0.059 and 0.31 in/microsec)

Covers virtually all common engineering materials

Measurement Range in Steel

3 mm - 250 mm (0.100" - 9.995") with 2.25 MHz probe

2 mm - 150 mm (0.065" - 6.000") with 3.5 MHz probe

1 mm - 50 mm (0.045" - 4.000") with 5.0 MHz probe

Accuracy

0.1 mm (0.005") when calibrated in accordance with Cygnus Instruments Calibration Procedures

Resolution

0.1 mm or 0.05 mm (0.005" or 0.002") (selectable)

Probes

Single-crystal, soft-faced compression.
6 mm (1/4")  - 5 MHz
13 mm (1/2") - 2.25 MHz, 3.5 MHz or 5 MHz
19 mm (3/4") - 2.25 MHz

(Lower frequency probes offer better penetration on heavy corrosion/coatings)

Power source

2 x AA alkaline batteries or rechargeable NiMH / NiCd

Battery life

30 hours continuous operation with alkaline batteries

Display

Large liquid crystal display with white backlight - automatically turns off in bright light conditions

Size

85 mm x 115 mm x 25 mm (3 3/8" x 3 1/2" x 1")

Weight

275 g (9.7 oz) (inc. batteries)

Compliance

CE, British Standard BS EN 15317:2007

(Specification for the characterisation and verification of ultrasonic thickness measuring equipment

Environmental Protection

IP65 & IP67

Operating Temperature

-10°C to +50°C (14°F to 122°F)

Envirnmental

RoHS, WEEE compliant

Warranty

3 years on gauge, 6 months on probe

Applications
  • Metal thickness monitoring on cranes, marine structures and conveying systems.
  • Corrosion checks on ships’ shell plates, bulkheads and structures.
  • Metal thickness safety checks on steam and pressurized water systems,  transportable gas containers and compressed air systems.
  • Systematic wall thickness and corrosion monitoring of storage tanks and process vessels.
  • Quality assurance metal thickness checks.
  • Maintenance and safety checks on bridges and street lighting columns.
  • Pipeline wall thickness monitoring.
 

Cygnus Multiple Echo Technology

With multiple echo technology, readings are taken by measuring the time delay between any three consecutive backwall echoes. The time T1 (for coating thickness) is ignored. The times T2 and T3 are equal to the time that it takes for sound to travel through the metal. Only by looking at three echoes can the measurements be made for the metal thickness, where T2 = T3.