At the heart of the Electrobraze system is the ZE7000 pin braze gun. This tool is adaptable to all pin brazing needs, including down-hole applications (with the optional extension lance). With a simplified system and ergonomic design, the Electrobraze Pin Braze System provides reliable connections and reduces operating costs.
Several battery pack sizes are available for various levels of field usage. Smaller jobs can be made more convenient with the light-weight battery pack, while more extensive applications may call for one of the larger battery packs.
IMPORTANT: In order to make a proper pin braze connection, the surface of the structure you will pin braze to MUST BE BRIGHT AND SHINY METAL. This is also true for the ground connection from the battery to the structure. Otherwise, the pin braze process will not work properly.
Pin Brazing Gun Details
The ZE7000 Pin Braze Gun is compatible with Pin Braze Battery Packs or a welder/generator. The gun can be puchased by itself or in a complete kit, which includes the gun, a custom fitted Pelican enclosure, standard toolkit, required cables, a direct pin holder, direct ferrule holder and complete operating instructions.
Gun Specifications
Features
Options
Model Number | Farwest Part Number | Production Description |
ZE3608 | 13-26205 | Pin Braze Kit: Includes ZE7000 gun, 8-amp "light" battery pack, grinder, 8mm direct pin & ferrule holder, tool kit, Pelican case, ground device & cables. |
ZE3613 | 13-26200 | Pin Braze Kit: Includes ZE7000 gun, 13-amp heavy-duty battery pack, grinder, 8mm direct pin & ferrule holder, tool kit, Pelican case, ground device & cables. |
ZE7000 | 13-26212 | Pin Braze Gun Only: Includes tool kit, Pelican case, extra pin and ferrule holder. |
EXL7000 | 13-26215 | Extension Lance for down-hole connections. Used with ZE7000 pin braze gun. (Heavy-duty battery pack recommended.) |
PCH7000M8 | 13-26220 | Pin holder for M8 threaded pins. |
PCH7000M10 | 13-26222 | Pin holder for M10 threaded pins. |
FCH70008MM | 13-26231 | Ferrule holder for threaded pins. |
General Safety Precautions
IMPORTANT: In order to make a proper pin braze connection, the surface of the structure you will pin braze to MUST BE BRIGHT AND SHINY METAL. This is also true for the ground connection from the battery to the structure. Otherwise, the pin braze process will not work properly.
Integral Earth (Ground) Device for Gun
The earth/ground extention cable attaches to the rear of this device for connection to a suitable battery pack. Easily connects and disocnnects to the Brazing gun using the quick-release connectors and "dovetail" rail.
Extension Lance
The model EXL7000 Extension Lance connects directly to your ZE7000 Pin Brazing Gun to allow the gun to be used for down-hole cable connections. The lance system features four independently connecting, 1 meter long (39”) sections and an independent remote trigger device. The lance system is provided with a military grade Pelican case.
The Extension Lance is designed for use with vacuum excavated holes allowing you to achieve remote pin braze connections from 3 to 13 feet (1 to 4 meters) in depth.
Specifications and Features:
Compatible Micro-Grinder
Due to increasing concern over the potential negative effects of excessive grinding during Pin Brazing Surface preparation, the unique SMG50 Pin Brazing Battery Pack compatible device utilizes a Carbide Burr for speed of installation, but when compared to existing devices can dramatically reduce Substrate disruption whilst providing the ideal surface conditions for Pin Brazing.
Features
Output | 40 W |
Speed, no load | 20,000 RPM |
Cable with plug | 3M |
Weight according to EPTA | 0.25 kg |
Chuck | - |
Max Collet Ø | 3.2 mm |
Output | 36V 2A |
Bulk | 44.4V |
Float | 41.4V |
Connector | Neutrik Multi-Pin |
Weight (Kg) | 3.5 |
Dimensions (L x W x H) | 170 x 140 x 95 mm |
Electrobraze “consumables” are the brazing pins, ceramic ferrules and crimp cable terminals used to make cable connections to pipelines or other structures.
IMPORTANT: In order to make a proper pin braze connection, the surface of the structure you will pin braze to MUST BE BRIGHT AND SHINY METAL. This is also true for the ground connection from the battery to the structure. Otherwise, the pin braze process will not work properly.
Electrobraze Brazing Pins
All Electrobraze brazing pins include a fuse wire and contains SF620 “Silver Flow” alloy for most pipeline applications. The “direct pins” are designed to attach the Electrobraze “crimp cable terminals” directly to the pipeline or other structure. No other hardware is required for this connection. The “threaded pins” include a nut and washer and allow a mechanical cable connection with any appropriate commercial crimp cable lugs.
Note: As with any cable connection to a pipeline or other buried structure, it is important to provide a protective coating or weld cap over the connection for corrosion protection.
Fused Brazing Pin Usage Chart
Farwest Part No. | Pin Model Number | Description | Ferrule Required | Package Qty. |
13-26241 | BPFD8SF620 | 8mm Direct Pin | CF0800 | 100 per can |
13-26242 | BPFD8SF620 | Kit, 8mm Direct Pin with CF0800 Ferrule | Included | 50 per kit |
13-26049 | N/A | Kit, 8mm Extra Solder Direct Pin with CF0800 Ferrule (for ductile iron pipe connections) | Included | 25 per kit |
13-26253 | BPFM8SF620 | M8 Threaded Pin | CF12 | 50 per can |
13-26256 | FPFM8SF620 | Kit, M8 Threaded Pin with CF12 Ferrule | Included | 25 per kit |
13-26254 | BPFM10SF620 | M10 Threaded Pin | CF12 | 40 per kit |
13-26257 | BPFM10SF620 | Kit, M10 Threaded Pin with CF12 Ferrule | Included | 20 per kit |
13-26252 | BPFM12SF620 | M12 Threaded Pin | CF12 | 25 per can |
13-26258 | BPFM12SF620 | Kit, M12 Threaded Pin with CF12 Ferrule | Included | 25 per kit |
Threaded Pin with Fuse Wire
Important Note: Normal direct braze pins may not work well with certain types of ductile iron pipe. A test weld should be conducted to determine if the materials are compatible and if not, other brazing options may be advisable.
Electrobraze Cermic Ferrules
Ceramic Ferrules are used in conjunction with all direct and threaded brazing pins and are critical to the pin braze process. The ferrule fits into the Ferrule Holder of the Pin Braze Gun and are a one-time use item.
Ferrule Usage Chart
Farwest Part No. | Ferrule Model Number | Description | For Pin Models | Package Qty. |
13-26221 | CF0800 | 8mm Ceramic Ferrule | 8mm Direct | 200 per can |
13-26263 | CF12 | 12mm Ceramic Ferrule | M8, M10 & M12 Threaded | 100 per can |
Farwest Part No. | Terminal Model Number | Description | Pin Type | Package Qty. |
13-26273 | DCLAWG8 | #8 AWG Crimp Terminal | Direct | 100 per can |
13-26278 | DCLAWG8 | #8 AWG Crimp Terminal | Direct | 50 per can |
13-26271 | DCLAWG6 | #6 AWG Crimp Terminal | Direct | 100 per can |
13-26277 | DCLAWG6 | #6 AWG Crimp Terminal | Direct | 50 per can |
13-26274 | DCLAWG4 | #4 AWG Crimp Terminal | Direct | 50 per can |
13-26276 | DCLAWG2 | #2 AWG Crimp Terminal | Direct | 50 per can |