Cadweld PLUS Electronic Ignition System by Erico Products

System Overview

The ultimate welded connection that will never loosen, corrode or increase in resistance just got BETTER.

CADWELD PLUS is the latest advancement in the continuing evolution of ERICO’s exothermic products. Since it’s development in 1938, CADWELD electrical connections have become recognized as the ultimate connection for rail, cathodic, power and grounding applications. ERICO has established itself as the worldwide conne

ctions leader. CADWELD PLUS continues this tradition of technical leadership.

The revolutionary CADWELD PLUS System is a simplified method of performing exothermically welded electrical connections. The CADWELD PLUS integrated weld metal package has streamlined the installation process by eliminating ignition materials – reducing set up time.

The tamper-proof, integrated weld metal package consists of a steel cup containing CADWELD patented weld metal alloys and ignition source. This new weld metal package is designed for use in all standard CADWELD molds. Once placed in the CADWELD mold, the weld metal is electronically ignited using a simple battery powered control unit with cable lead.

CADWELD® PLUS System Description

Consists of a tamper proof, disposable, moisture resistant weld metal cup. The weld metal, disk and ignition source are incorporated into the self-contained package.
Virtually unlimited shelf life.
Makes welds at distances of up to 6 ft / 1.8 meters/
Requires minimum components – no starting material, no disks, no flint igniters.
Easy to handle, store and transport – by air, land or sea in unlimited quantities.
Reduces installation time by 20%.
Has color-coded weld metal containers – by size and alloy type – for easy identification.
Has electronic ignition with a CE/UL battery powered controller box that is designed for 600 connections with one set of 8 standard AA batteries (included) – requiring no special batteries or chargers.
Designed for use in all standard CADWELD molds including CADWELD MULTI.

Benefits

CADWELD^® PLUS connections offer all the benefits of conventional CADWELD connections:

Withstands repeated fault currents without failing during operation.
Joins copper to copper, copper to galvanized or plain steel, copper to copper clad steel, copper to bronze/ brass/stainless steel, steel to steel, etc.
Current carrying capacity equal to that of the conductor.
Permanent, molecular bond that will not loosen or corrode, resulting in a connection with a lifetime equal to that of the installation.
No external power or heat source required.
Quality Assurance Inspection is easy and visual.
Minimal installation training required.


The CADWELD molecular bond will last the lifetime of the conductors.


Preheat the mod before use	Finished weld

Features	Benefits
Integrated Weld Metal Package	Simplifies training and set up Saves labor Simplifies cleaning
Color Coded Weld Metal	Reduces risk of misapplication Simple visual verification of correct weld metal size
Electronic Control Unit	No starting material required Easy ignition
Six Foot Control Unit Lead	Increased flexibility in hard to reach areas

Installation

Easy Installation

Before using CADWELD PLUS, use all required PPE including eye protection, gloves, and suitable clothing to avoid the potential for burns.

Four Simple Steps for Permanently Welded Electrical Connections:


Insert CADWELD PLUS package into mold (may require use of a cover/baffle)	Attach control unit termination clip to ignition strip

Press and hold control unit switch and wait for the ignition	Open the mold and remove the expended steel cup – no disposal required

Accessories

CADWELD PLUS Accessories

Our latest innovation, the nVent ERICO Cadweld Plus Impulse Exothermic Welding Control Unit, brings you the highest level of flexibility and ease of use of any of our ignition systems. Precision engineered, the control unit lets you choose your power source: from off-the-shelf AA-batteries to the rechargeable Lithium-Ion packs you have on your job site.

Why should you choose our latest ignition system? Safety, Power, and Ease-of-Use.

FEATURES

Enhanced power tool style grip is ergonomic and easy to hold
Self-closing trigger guard prevents accidental ignition, providing added safety
LED ignition counter provides instant feedback on the timing of the ignition and is visibile in sunny outdoor conditions
Five second delay in ignition is a safety feature to allow the user to stop ignition, if necessary
Battery life indicator integrated into the unit for real-time updates on battery life; compatible with both AA and rechargeable batteries
Includes AA alkaline batteries to power approximately 600 connections
Rechargeable batteries from Milwaukee® or DEWALT® can be used to power approximately 1500 connections using a 4Ah battery
Battery adapters available for use with either Milwaukee® or DEWALT® rechargeable batteries (sold separately)
High temperature lead with single molded insert into the unit keeps the most-often replaced component of ignition systems more securely attached and reliable
Easy-to-use alligator clip design of the termination clearly shows a positive connection in the viewing window

SPECIFICATIONS

Part Number	Cable Length	Batteries	Working Temperature
PLUSCU2L6	6'	8 Standard AA Batteries	0 – 130 °F
PLUSCU2L15	15'	8 Standard AA Batteries	0 – 130 °F

B323N2 Magnetic Hold-Down Assembly

Once attached to the mold handle, the B323N2 securely holds the mold to large, flat or slightly curved horizontal steel surfaces during the connection process.
Powerful welding magnet (50 lb rating) securely positions mold during connection process.
Helps with mold stability to reduce the chance of weld metal leakage.
Quickly and easily attaches to “A” price key hold-down molds (new or retrofit).
Ideal when used with CADWELD PLUS to allow for full extension of control unit lead.

Weld Metal