Easy Bond Pin Brazing System for Cathodic Protection by BAC

Safe and fast Electrical Connections to Steel Structures

BAC pin brazing weld action

 

Pin Brazing Application

Pin brazing is used to ensure a safe electrical connection to different types of steel structures. The pin brazing method is well suited for joints between pipes, connection to measuring cables, installation of sacrificial anodes, test posts and many other applications. More about the pin brazing process...

Fast and easy connection

Pin brazing of cables gives a safe and durable connection to a pipeline. The automated brazing takes only 1.5 to 2 seconds. Pin brazing is easy to use on site as well as in the workshop.

BAC pin brazing connections to sections of pipeline


Pin brazing for cathodic protection

When a cathodic protection system is applied to a pipeline with spigot and sleeve joints, these joints must be electrically bonded. To attach the electric cable connection over the joints, BAC pin brazing can be used. The brazing pins are brazed at both the spigot and sleeve ends of the pipe and the cable attached.

For pipes of ductile or cast-iron, threaded brazing pins are used. Then a prefabricated cable with nuts is fastened. For steel pipes, either threaded brazing pins with nuts are used, or the cable is brazed directly onto the pipe by means of a lug.

In a cathodic protection system, there are often a great number of connections for anode cables, test posts etc. The BAC pin brazing unit contains all the equipment and tools required to make safe cable connections.

The BAC pin brazing system can also use a welding generator as a power source in situations where a great many connections need to be made in one place such as pipe coating yards, lay barges etc.

Operational Notes: Lug Recommendation

  • When using a BAC direct braze pin, it is essential that a BAC cable lug be utilized for attachment of the cable to the structure. Other cable lugs will not work to provide a proper pin braze connection.
     

  • When using a BAC threaded braze pin, other commercial cable lugs can be utilized for attachment of the cable to the structure.

BAC Easy Bond pin brazing pins

Typical Brazing Pins
 

From left to right: Direct, M8, M10
  

Benefits

  • Speed of Installation
    Around one minute per connection.

  • Low Temperature
    The low melting point of the solder (650°) and short heating time keep thermal effects on the steel to a minimum.

  • All-Weather
    Wind, rain and cold do not prevent the operator from working safely and effectively. Damp pipes pose no problem.

  • Safety
    No special equipment or precautions are needed for pin brazing operators.

  • Easy to Use
    The automated nature of the process means operators can be trained in less than one hour.

  • Versatile
    The portable nature of the equipment means that connections can be made in almost any location above or below ground, even overhead!

Pin Brazing in 5 Easy Steps

Pin brazing step 1: Clean the metal to a bight finish

1. Clean the metal to a bight finish.

Pin brazing step 2: Load the gun with a pin and ferrule

2. Load the gun with a pin and ferrule.

Pin brazing step 3: Adjust as necessary

3. Adjust as necessary

Pin brazing step 4: Braze the cable and lug to the pipe

4.  Braze the cable and lug to the pipe.

Pin brazing step 5: Test the connection

5Test the connection.

 

Pin Brazing Units

The BAC EASY BOND Pin Brazing Unit is suitable for minor installation and maintenance work. Battery-powered for up to 15 brazes per electrical charge with the smallest type of brazing pin. The unit is portable and easy to transport. The brazing process is controlled by means of the fuse wire on the brazing pin.

The BAC PFBG-02 Large Battery Powered Pin Brazing Unit is suitable for larger jobs. It is battery-powered for up to 50 brazes per electrical charge with the smallest type of brazing pin.

EASY BOND PIN Brazing Battery Chargers are available for 110/230 Vac or 12 Vdc. With the latter, batteries can be charged during transportation between workplaces. When alternating between charging and brazing, it is possible to increase effective battery capacity up to 5 times during a working day.

 
 
STINGER:
The BAC Pin Brazing Permanent Anode Connection

STINGER permanently connects anode wires with a small diameter to pipes utilizing the unique Silver alloy BAC PIN BRAZING method, without using cable lugs, crimping or old exothermic reactions. More info...

Pin Brazing Equipment & Accessories

Standard Pin Braze Units
Equipment Description Farwest # BAC #

EasyBond Model MKII, Standard Pin Brazing Kit

13-26000 273-199-5660

Includes NEW battery unit, Easybond gun, direct pin holder, direct ferrule holder, tool kit, 3 batteries, 110/230 volt charger, ground device, alum. case.

     

EasyBond Model EBRS, Down-hole Reach System Kit

13-26006 273-199-5100

Includes EasyBond Reach gun & ext. system, trigger device, grinder attachment kit (no grinder), grounding device. Does not include charger, battery box or grinder.

     
Common Accessories
Equipment Description Farwest # BAC #

Pin Holder, 8 mm direct pins

13-26055 270-071-5600

Ferrule Holder, 8 mm direct pins

13-26051 270-074-8150

Pin Holder, M8 threaded pins

13-26054 273-100-0550

Ferrule Holder, M8 threaded pins

13-26052 273-100-0560

Pin Holder, M12 threaded pins

13-26057 273-100-1230

Ferrule Holder, M10/M12 threaded pins

13-26053 273-100-1240

Pin Holder, M10 threaded pins

13-26056 273-100-3870
     
Consumables
Brazing Pins with Fuse Wires (SOLD IN FULL PACKAGES ONLY)

Direct Brazing Pins, 8 mm, 100/pkg 

13-26025 278-190-3250

Threaded Brazing Pins, M8, 50/pkg

13-26026 278-190-0430

Threaded Brazing Pins, M10, 40/pkg

13-26029 278-190-3450

Threaded Brazing Pins, M12, 40/pkg

13-26030  278-190-2560
Ceramic Ferrules (SOLD IN FULL PACKAGES ONLY)  

Ceramic Ferrules, 8mm Direct, 100/pkg (for direct pins only)

13-26027 270-065-7230

Ceramic Ferrules, 12mm, 50/pkg (for all threaded pins)

13-26028 270-077-3680
Cable Lugs & Sleeves (SOLD IN FULL PACKAGES ONLY)  

Cable Lug,10 mm sq. cable (#8 AWG), 100/pkg

13-26036 278-100-7360

Cable Lug, 16 mm sq. cable (#6 AWG), 100/pkg

13-26046 278-100-9000

Cable Lug, 25mm sq. cable (#4 AWG), 50/pkg

13-26037  270-088-7800

Cable Lug, 35 mm sq. cable (#2 AWG), 50/pkg

13-26047 270-100-7810

Cable Lug, 50 mm sq. cable (#1 AWG), 40/pkg

13-26038 270-088-7790

Cable Lug, #6 - #8 AWG, 100/pkg

13-26041 278-100-9830

Cable Lug, #2 AWG, 50/pkg

13-26043 278-100-9850

Cable Sleeve, 6mm sq. cable (#10-14 AWG), 100/pkg

13-26040 278-100-9270

Stinger cable "lug", #14 to 12 AWG wire,100/pkg

13-26021 278-100-8010

Stinger cable "lug", #10 AWG wire,100/pkg

13-26022 278-100-0842

Stinger lug kit assembly, #14 - #12 AWG wire, includes Brazing Pin, Ferrule & Stinger lug, 50/pkg

13-26023 278-100-8050

Stinger lug kit assembly, #10 AWG wire, includes Brazing Pin, Ferrule & Stinger lug, 50/pkg

13-26024 278-100-8060