Pipeline Coating Systems SUMMARY Page, by Polyken

- SKU#: Polyken Pipeline Coating Systems
- State-of-the-Art Pipeline Protection for All Climates & Environments
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Polyken On-Site Coating Systems
Polyken offers a series of coating systems designed specifically for in-field applications on new construction pipe or reconditioning of existing pipelines. In-field or in-situ installation is economical and efficient. When Polyken cold-applied coating systems are used, a small investment in manpower and application equipment yields a big return in productivity and long-term performance. The reconditioning systems can be applied on existing operating pipelines, which means no loss of revenue or downtime. Polyken's non-toxic and environmentally safe materials ensure application-friendly conditions along the right-of-way (ROW).
Pipe Wrap, Joint Coatings & Accessory ProductsPipe Wrap, Joint Coatings & Accessory ProductsPolyken carries a full line of products to complement the main line coating systems and meet the challenges of modern pipeline activities.- Utility work: hand-applied tape products for gas utility, oil field, and plumbing applications on small diameter pipe.
- Coating repair: cold-applied tape products for plant and field repair of main line coating systems.
- Specialty fittings and fabrication work: a variety of tape systems and mastics that conform to irregularly-shaped pipe.
- Field joints: single-sided and double-sided tape systems that conform to bell and spigot, welded and mechanically-coupled field joints.
- ROW construction: Rockshield system, tie-in, and above-ground tape systems for use at the job site by the pipeline contractor.
- Offshore Tapes: Whether replacing PVC on welded joints or protecting Pier Pilings, Polyken® has the tape coating for the job.
Product Uses & General Characteristics Total
ThicknessAdhesion
to Primed Steel PipeMaximum
Temperature1027 Solvent-based primer designed for brush, roller or spray application to mechanically cleaned pipe surfaces. Contains stress-corrosion cracking inhibitors.
N/A N/A 100°C
212°F910 All-purpose tape system for field application in the oil patch.
0.25 mm
10 mil11 N/10 mm
100 oz/in66°C
150°F900 General utility tape for hand application on small diameter pipe, joints and fittings.
0.30 mm
12 mil11 N/10 mm
100 oz/in66°C
150°F930(-35) Heavy duty joint wrap tape for hand wrapping in applications where higher shear properties are required. Designed without release liner for less waste and ease of use.
0.89 mm
35 mil25 N/10 mm
225 oz/in66°C
150°F932(-35) Cold-applied tape system with an elevated high-tack adhesive. Provides excellent conformability when hand applied to field joints, fittings and specialty piping. EN/DIN B30 Qualified.
0.89 mm
35 mil28 N/10 mm
250 oz/in66°C
150°F932(-50) 1.27 mm
50 mil28 N/10 mm
250 oz/in66°C
150°F934(-35) Cold-applied tape system with a high tack adhesive. Used as a patch/repair system and as the primary corrosion protection system on field joints, fittings and specialty piping.
0.89 mm
35 mil28 N/10 mm
250 oz/in66°C
150°F934(-50) 1.27 mm
50 mil35 N/10 mm
320 oz/in66°C
150°F939 100% solids mastic designed as a self-adhering filler material prior to overcoating with Polyken joint coating tape systems.
3.17 mm
125 mil33 N/10 mm
300 oz/in93°C
200°F954 Mechanical protection layer for use with all of the Polyken joint wrap coating products. Easy hand or (outerwrap) (outerwrap) machine application.
0.38 mm
15 milN/A (outerwrap) 85°C
185°F -
New Construction / Reconditioning Systems
For all pipe sizes.Product Uses & General Characteristics Total
ThicknessAdhesion
to Primed Steel PipeMaximum
Temperature1019 Solvent-based liquid adhesive designed for machine application on abrasive-cleaned or wire brushed pipe surfaces. Contains stress-corrosion cracking inhibitors.
MSDS for Liquid Adhesive 1019
MSDS for Spray Liquid Adhesive 1019SPRN/A N/A 100°C
212°F1027 Solvent-based liquid adhesive designed for brush, roller or spray application to mechanically-cleaned reconditioned pipe surfaces. Contains stress-corrosion cracking inhibitors.
MSDS for 1027 Liquid Adhesive
N/A N/A 100°C
212°F980 Anti-corrosion layer designed for machine application under various climactic conditions. Excellent conformability to the primed pipe surface with proven long-term in-ground performance.
1.0 mm
40 mil41 N/10 mm
375 oz/in66°C
150°F980-20 0.51 mm
20 mil27 N/10 mm
250 oz/in66°C
150°F980-25 0.63 mm
25 mil33 N/10 mm
300 oz/in66°C
150°F980-30 0.76 mm
30 mil38 N/10 mm
350 oz/in66°C
150°F955 Mechanical protection coating layer designed for machine application. Protects Polyken 980 from backfill and in-ground construction damage.
0.76 mm
30 mil33 N/10 mm
300 oz/in85°C
185°F -
High Shear System
GO Coat 200
For pipe where soil stress conditions exist.Product Uses & General Characteristics Total
ThicknessAdhesion
to Primed Steel PipeMaximum
Temperature2055 Mechanical protection layer designed for machine application to protect the Polyken 2000 layer from backfill and construction damage. The polymeric backing is designed for long-term stability at elevated temperatures.
0.64 mm
25 mil28 N/10 mm
250 oz/in93°C
200°F2036 Hand-applied version of the Polyken 2000 system for application to field joints, fittings and specialty piping. Also used as an in-field repair coating system.
0.64 mm
25 mil28 N/10 mm
250 oz/in93°C
200°F -
How to determine pipe coating requirements Number of squares of coating =
(width of coating in inches) (area of pipe in square feet)
(width of coating - overlay in inches) (100)Number of squares of coating =
(width of coating in mm) (area of pipe in square meters)
(width of coating - overlay in mm) (9.29)- One square = 100 square feet
- One square = 9.29 square meters
- Area of pipe = diameter x 3.1416 x length
Machine Applied Polyken® Pipe Diameter and Tape Width Pipe Outside Diameter Tape Width inch mm inch mm .75 - 1.5 19 - 38 2 50.8 2-3 51 -76 4 101.6 4 102 6 152.4 6-14 152 - 356 9 304.8 16 - 60 406- 1524 12 304.8
Hand Applied Polyken® Pipe Diameter and Tape WidthPipe Outside Diameter Tape Width inch mm inch mm .75 -1.5 19 - 38 2 50.8 2-6 51 -152 4 101.6 8 and larger 203 6 152.4
Polyken® Pipeline Coatings are manufactured in a ISO 9000 / QS 9000 certified manufacturing facility and are designed and tested in accordance with the most demanding industry and global standards.