Model M5C San-Earth Conductive Concrete by Farwest Corrosion

For Cathodic Protection and Grounding Sytems
  • Description

    Developed in 1975 in Japan, SAN-EARTH M5C is the original conductive cement. When used in cathodic protection systems, it extends the life of the anode and reduces the overall cost. SAN-EARTH M5C doesn’t expand, shrink, or crack over time. It yields consistent performance and is both environmentally safe and maintenance free. It can be easily installed as a mortar, or as a slurry and, over time, it hardens to become conductive concrete. It helps protect water resources by sealing aquifer, aquitard, and aquiclude / confining layers and helps prevent cross-contamination. Unlike carbon coke, venting is not required as any gas that forms is on the outside surface of the hardened SAN-EARTH M5C. The current is dispersed over the large surface area reducing the breakdown reaction resulting in a smaller amount of gas bubbles which easily dissappate into the surrounding soil. This reduced reaction also allows the cathodic protection system to have a much longer life. SAN-EARTH M5C creates a special enviroment where the galvanic reaction with the anode is minimized.

     

    Features

     • Protects Aquifer from Cross-Contamination

    • No Vent Pipe is Required

    • Reduces Corrosion

    • Maintenance-Free

    • Extends Life Up to Ten Times

    • Easy to Install

    • Environmentally Friendly and Non-Hazardous

    • Makes Excellent Contact with Surrounding Soil

    • Cost Efficient

    • Works in Various Types of Enviroments

    • Over 40 Years of Proven Performance

    • Numerous Applications

    • Works in Environments Where Other Products  Fail

    • Consistent Performance as a Wet Slurry or a  Cured Solid  

    • Powder Mixes Easily with Water

    • Doesn’t Shrink or Expand

    • Doesn’t Crack When Curing

    • Outperforms Competitors

    • Available in 55lb (25kg) Bags or 2000lb (907kg)  Super Sacks

    • Available Globally

    • Won’t Be Swept or Washed Away by Water or by  Soil Movement

    • Strict Quality Control at Every Factory

    • Large Existing Customer Base

    • Extends Sacrificial Anode Life in Cathodic  Protection Systems

    • Withstands Heavy Ground Fault Currents

    • High Compressive Strength

    • Designed to Comply with NFS 60

    • Simplifies Well Decommissioning Process

    • Ideal as Conductive Filler for CIP Surveys

  • Specifications

    Resistivity < 5 Ω-cm 
    Curing Time  27 Days
    Color  Gray - Dark Gray
    Odor  None
    Dry Density 80.2 lbs/ft3 (1284.7 kg/m3
    Dry Powder Partial Size  80 - 350 seive mesh
    pH Range 9-12 
    Compressive Strength When Fully Cured 208 kgf/cm2     3045 psi (21 MPa)     (ASTM C293)
    Flexural Strengt  47 kgf/cm2     300-450 psi (2070-3100 kPa)     (ASTM C109)
    Shrinkage  0.014% at 27 days
    Life Expectancy  30+ years
    IEC 62561-7 Standard  Complies
    NSF / ANSI 60 Standard Design to Comply 
    Permeability to Water When Cured  1.8 x 10-8 cm/sec


    Packaging

    • 55lb (25kg) 4-Ply bags holding 0.827ft3 (0.02342m3) of SAN-EARTH M5C. 36 bags per pallet. 720 bags per 20ft container.
    • 2000lb (907kg) super sacks holding 30.07ft3 (0.8516m3) of SAN-EARTH M5C 

    Storage, Transportation and Handling

    Treat it the same as cement. Keep dry at all times. Keep away from moisture. SAN-EARTH M5C will harden after exposure to water. The SAN-EARTH M5C particle size is very small, so use of an approved dust mask is recommended.

    Mixing Instructions

    • MORTAR - SAN-EARTH M5C may be mixed with a small amount of water so that it forms a mortar that can be easily shaped. Slowly add clean water until desired consistency is reached.
    • SLURRY - SAN-EARTH M5C may be mixed with a large amount of water so that it forms a slurry that can be easily poured or sprayed. Start with approximately 3 gallons (11L) of clean water per 55lb bag. Add additional water to reach desired consistancy.


     

    Typical Vertical Installation

    Auger the hole to the required depth. Lower MMO anodes to desired depth and make sure that they are centered in the hole. Pour or pump (slurry is recommended) SAN-EARTH M5C into hole around electrode making sure it reaches to the proper depth and that there are no air pockets or gaps. Make sure electrode is completely covered in SAN-EARTH M5C to protect it. The electrodes or connected cables should be insulated at any point where they exit or are not embedded in the SAN-EARTH M5C to help prevent corrosion. The chart below will help determine the amount of SAN-EARTH M5C that will be required. 

     

    Vertical Anode Installation - Estimated Number of 55lb Bags of SAN-EARTH M5C Needed
    HOLE DIAMETER LENGTH OF ANODE / DEPTH OF HOLE
    20ft (6m) 50ft (15m) 100ft (31m) 200ft (61m) 300ft (91m) 500ft (152m) 800ft (244m)
    4in (10.16cm) 2.1 bags 5.3 bags 10.6 bags 21.1 bags 31.7 bags 52.8 bags 84.5 bags
    6in (15.24cm) 4.4 bags 11.9 bags 23.8 bags 47.5 bags 71.3 bags 118.7 bags 190.0 bags
    8in (20.31cm) 8.5 bags 21.1 bags 42.2 bags 84.4 bags 126.7 bags 211.0 bags 337.7 bags
    10in (25.40cm) 13.2 bags 33.0 bags 66.0 bags 131.9 bags 197.9 bags 329.8 bags 527.6 bags
    12in (30.48cm) 19.0 bags 47.5 bags 95.0 bags 190.0 bags 284.9 bags 474.9 bags 759.8 bags

     

     

    Typical Lateral Installation

    Dig the trench to the desired depth and width. Pour half of the desired thickness of SAN-EARTH M5C into the trench. Lay the electrode on top and in the center of the SAN-EARTH M5C. Cover with the remaining half of the desired thickness of SAN-EARTH M5C. The electrode should be insulated at any point where it exits or is not embedded in the SAN-EARTH M5C to prevent corrosion. Use a shovel to gently apply a 3-4 inch layer of backfill to the top of the SAN-EARTH M5C and pack down gently to prevent displacement. Fill in trench with backfill. The chart below will help determine the amount of SAN-EARTH M5C that will be required.


     

    Lateral / Trench Anode Installation - Estimated Length One 55lb Bag of SAN-EARTH M5C Covers
    TRENCH WIDTH THICKNESS / HEIGHT OF ANODE
    0.25ft (7.6cm) 0.50ft (15.2cm) 0.75ft (19.1cm) 1ft (19.1cm) 2ft (61.0cm) 3ft (91.4cm)
    0.25ft (7.60cm) 13.20ft (4.00m) 6.60ft (2.020m) 4.41ft (1.340m) 3.31ft (1.010m) 1.65ft (0.503m) 1.10ft (0.335m)
    0.50ft (15.20cm) 6.60ft (2.02m) 3.31ft (1.010m) 2.21ft (0.674m) 1.65ft (0.503m) 0.83ft (0.253m) 0.55ft (0.168m)
    1ft (30.50cm) 3.31ft (1.01m) 1.65ft (0.503m) 1.10ft (0.335m) 0.83ft (0.253m) 0.41ft (0.125m) 0.28ft (0.085m)
    2ft (60.96cm) 1.65ft (0.50m) 0.83ft (0.253m) 0.55ft (0.168m) 0.41ft (0.125m) 0.21ft (0.063m) 0.14ft (0.043m)
    3ft (91.44cm) 1.10ft (0.34m) 0.55ft (0.168m) 0.37ft (0.112m) 0.28ft (0.085m) 0.14ft (0.043m)  0.09ft (0.028m)

     

    SAN-EARTH M5C vs. Coke Breeze SAN-EARTH M5C Coke Breeze
    Greatly Extends Life of Anode YES NO
    Impermiable - Protects Aquifer, Aquitard, and Aquiclude /
    Confining Layers from Cross-Contamination
    YES NO
    Over 40 Years of Life with Proven Performance YES NO
    Cause Galvanic Corrosion NO YES
    Requires Venting NO YES